Structural steel roof and floor deck roll forming machine USA

Condition
New
Listing ID
50517
Location
United States

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The Structural Steel Roof and Floor Deck Roll Forming Machine is a specialized equipment designed to produce high-strength steel decking profiles used in roofing and flooring applications. These machines are crucial in commercial, industrial, and residential construction projects across the USA, where structural integrity and efficiency are essential.

With the USA's strict building standards and demand for high-quality steel decking, roll forming machines for this application are engineered to meet industry specifications, ensuring precision, durability, and efficiency.

Machine Description

The Structural Steel Roof and Floor Deck Roll Forming Machine is a heavy-duty system designed to produce corrugated or ribbed steel decks that enhance the load-bearing capacity of roofs and floors. It operates with high-speed efficiency, ensuring a consistent and precise profile with every production run.

This machine is commonly used in steel buildings, multi-story construction, bridges, and mezzanine flooring systems. It supports various material thicknesses and operates with a hydraulic shear cutting system to ensure clean and accurate cuts.

Key Features & Benefits

Heavy-Duty Construction – The machine is built with a robust steel frame to handle heavy-duty operations and extended production cycles.

High-Speed Production – Equipped with a 32hp motor and chain drive/gearbox transmission, the system ensures smooth and consistent production.

Material Compatibility – Capable of processing 18g to 24g steel, making it suitable for different project requirements.

Efficient Power Supply – Operates on 480V, 3-phase, 60Hz, which is the standard power requirement for industrial operations in the USA.

Advanced Hydraulic Cutting System – The hydraulic shear cutting ensures precise cuts with minimal material waste.

Safety Features – The machine can be equipped with optional safety covers and emergency stop (E-stop) systems for enhanced worker safety.

Extended Machine Footprint – With a total footprint of 85 feet, the machine accommodates 28 roll forming stations, ensuring accurate profile shaping.

Machine Specifications

FeatureSpecification
Material Thickness18g - 24g
Machine Weight20 Tons
Machine Footprint85 ft
Main Power Supply480V, 3-Phase, 60Hz
Motor Power32 HP
Transmission SystemChain Drive / Gearbox
Roll Forming Stations28 Stations
Cutting TypeHydraulic Shear
Safety FeaturesOptional Safety Covers, E-Stops

Applications of Structural Steel Decking

🔹 Commercial Buildings – Used in high-rise offices and large commercial spaces.
🔹 Industrial Facilities – Provides load-bearing support in factories and warehouses.
🔹 Bridges & Infrastructure – Applied in bridge decking and highway construction.
🔹 Mezzanine Floors – Ideal for storage and distribution centers requiring strong flooring.
🔹 Pre-Engineered Buildings (PEBs) – Used in prefabricated and steel-framed structures.

Setup and Installation

Setting up a structural steel roof and floor deck roll forming machine requires:

  1. Proper Foundation – Given the 20-ton weight, the machine must be installed on a stable foundation.
  2. Electrical Setup – Connection to a 480V, 3-phase, 60Hz industrial power supply.
  3. Material Feeding System – Ensure smooth coil loading and alignment to prevent misfeeds.
  4. Roller Adjustment – Setting up 28 forming stations for accurate profile shaping.
  5. Hydraulic System Check – Ensuring proper operation of the hydraulic shear cutting system.
  6. Safety Protocols – Installing E-stops and safety covers (optional) for worker protection.

Frequently Asked Questions (FAQ)

1. What material can this machine process?

The machine is designed to handle 18-gauge to 24-gauge structural steel, suitable for roof and floor decking applications.

2. What is the power requirement for this machine in the USA?

It operates on 480V, 3-phase, 60Hz, which is standard for industrial applications in the USA.

3. How does the hydraulic shear cutting system work?

The hydraulic shear system provides clean, precise cuts by applying hydraulic pressure to cut the steel deck efficiently.

4. Is the machine equipped with safety features?

Yes, the machine comes with emergency stop (E-stop) buttons, and optional safety covers can be added for extra protection.

5. What industries commonly use this machine?

The construction, infrastructure, and prefabricated building industries rely on this machine for roofing and flooring decking production.

6. Can this machine be customized for specific deck profiles?

Yes, different roller stations and cutting dies can be modified to meet custom profile requirements.

7. How long is the machine?

The machine has an 85-ft footprint, accommodating 28 forming stations for precise shaping.

8. What is the weight of the machine?

The machine weighs 20 tons, making it a heavy-duty system suitable for high-volume production.

9. How is the transmission system designed?

It uses a chain drive and gearbox system, ensuring durability and efficient power transmission.

10. Can I integrate automation with this roll forming machine?

Yes, automation options such as stackers, PLC systems, and remote operation controls can be added.

Conclusion

The Structural Steel Roof and Floor Deck Roll Forming Machine is an essential tool for the construction industry in the USA. With its robust design, high-speed efficiency, and advanced hydraulic shear cutting, it offers unmatched performance for producing high-quality structural steel decking.

For businesses looking to enhance their production capacity and meet U.S. construction standards, this machine is a must-have investment.

Would you like more details on machine pricing, customization options, or installation services? Contact us today!

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