Stud and track roll forming machine USA

A Stud and Track Roll Forming Machine is a highly efficient industrial equipment designed to produce metal studs and tracks used in drywall and partition systems. These profiles are essential in the construction of lightweight steel framing for walls, ceilings, and partitions in residential, commercial, and industrial buildings. The machine is engineered for precision and high-speed production, ensuring consistent quality in mass manufacturing.

Key Features

• Precision Engineering: Delivers exact dimensions and a clean finish, suitable for structural and non-structural framing.
• High-Speed Production: Capable of continuous operation to meet large-scale manufacturing needs.
• Customizable Profiles: Can produce various sizes and types of studs and tracks to suit diverse project requirements.
• Durable Construction: Made with high-quality materials to ensure longevity and reliable performance.

Specifications

1. Machine Components:

• Roller Materials: GCr15 steel with hard chrome coating for durability and smooth operation.
• Frame Structure: Heavy-duty steel frame to minimize vibration and enhance stability.
• Punching and Notching: Hydraulic punching system for accurate hole placement.
• Cutting System: Hydraulic cutting mechanism for precise, burr-free cuts.

2. Technical Specifications:

• Profile Sizes: Standard sizes include 40mm to 150mm width; custom sizes are available.
• Material Thickness: 0.5mm to 1.5mm, compatible with galvanized steel, aluminum, or stainless steel.
• Production Speed: 30–50m/min depending on profile complexity.
• Main Motor Power: 7.5kW to 15kW (depending on production speed and profile requirements).
• PLC Control System: User-friendly interface for programming and monitoring operations.
• Hydraulic Power Pack: 5.5kW for punching and cutting operations.
• Machine Dimensions: Approximately 7m x 1.5m x 1.5m (length x width x height).
• Weight: Around 6–8 tons depending on configuration.

3. Optional Extras:

• Automatic stacker for efficient product handling.
• Remote PLC system for real-time monitoring.
• Coil car tippers for easy coil loading and handling.
• Uncoiler and recoiler systems.

Applications in the USA

The demand for Stud and Track Roll Forming Machines is driven by the growth of lightweight steel framing in construction projects. Common applications include:

• Drywall framing.
• Partition walls.
• Ceiling grid systems.
• Prefabricated modular construction.

Question and Answer Section

Q1: What is the advantage of using a Stud and Track Roll Forming Machine for construction projects?
A: This machine ensures consistent quality, reduces material waste, and enables mass production of framing components, which speeds up construction timelines.

Q2: Can this machine produce custom sizes for studs and tracks?
A: Yes, most Stud and Track Roll Forming Machines can be customized to produce specific sizes and profiles according to project requirements.

Q3: What materials are compatible with the machine?
A: It works with galvanized steel, aluminum, and stainless steel, with material thickness ranging from 0.5mm to 1.5mm.

Q4: What is the average production speed?
A: The machine typically operates at a speed of 30–50 meters per minute, depending on the complexity of the profile and the material.

Q5: How much space is needed to install the machine?
A: The machine typically requires a space of approximately 7 meters in length and 1.5 meters in width. Adequate additional space is recommended for operation and material handling.

Q6: Is maintenance difficult?
A: No, maintenance is straightforward and involves regular lubrication of moving parts, cleaning, and checking alignment and wear on rollers and dies.

Q7: Can it be shipped and installed in the USA?
A: Yes, these machines are shipped to the USA with detailed installation guides, and most manufacturers offer installation and training services.

By investing in a Stud and Track Roll Forming Machine, manufacturers in the USA can achieve efficient and high-quality production for lightweight steel framing, meeting the growing demands of the construction industry.