Stud roll forming machine South Africa

Condition
New
Listing ID
48516
Location
South Africa

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A stud roll forming machine is an advanced piece of equipment designed to produce metal studs for construction and framing purposes. These machines are widely used in the construction industry for fabricating lightweight steel framing components, offering high precision, efficiency, and durability.

The machine operates by feeding a coil of steel into the system, where it is formed into the desired stud shape through a series of rollers. The process is automated and ensures uniformity and quality in the finished product. Stud roll forming machines are particularly valuable in South Africa's growing construction sector, where steel framing is a popular alternative to traditional wood framing due to its durability, resistance to termites, and fire-proof properties.

Specifications

The following are the key specifications of a typical stud roll forming machine:

  • Roller Material: High-grade steel with a chrome-plated surface for durability and corrosion resistance.
  • Frame Size: Heavy-duty steel frame designed to minimize vibrations during operation.
  • Coil Width: 100mm to 300mm (customizable depending on the stud size required).
  • Material Thickness: 0.3mm to 1.2mm (compatible with galvanized steel, stainless steel, or aluminum).
  • Machine Speed: 15-20 meters per minute (can vary based on the model and customization).
  • Motor Power: 5.5kW to 15kW (energy-efficient options available).
  • PLC Control System: Advanced Programmable Logic Controller (PLC) for precise operations and easy adjustments.
  • Cutting System: Hydraulic cutting with high-speed and precision features.
  • Safety Features: Safety guards, emergency stop buttons, and overload protection.
  • Dimensions: 6,500mm (L) x 1,200mm (W) x 1,500mm (H) (can vary based on the model).
  • Weight: Approximately 4,000 kg.
  • Optional Extras:
    • Automatic stackers
    • Uncoilers and recoilers
    • Remote PLC systems
    • Coil car tippers

Benefits of Using a Stud Roll Forming Machine in South Africa

  1. Cost-Effective Production: Reduces labor costs and increases production efficiency.
  2. High Precision: Ensures uniform stud sizes and shapes, crucial for structural integrity.
  3. Durability: Produces corrosion-resistant and fire-proof steel components.
  4. Customizable Profiles: Supports a variety of stud designs to cater to diverse construction needs.
  5. Eco-Friendly: Produces minimal waste compared to traditional manufacturing methods.

Question and Answer Section

Q1: What materials can a stud roll forming machine process?
A1: These machines can process galvanized steel, stainless steel, and aluminum, making them versatile for different applications in the South African market.

Q2: How does the machine handle different stud sizes?
A2: The machine features adjustable rollers and guides, allowing operators to produce various stud sizes by reconfiguring the setup.

Q3: What is the average lead time for installation in South Africa?
A3: Installation typically takes 1-2 weeks, depending on the machine's complexity and the location of the site.

Q4: Are these machines energy-efficient?
A4: Yes, modern stud roll forming machines are designed with energy-efficient motors and systems, helping to reduce operating costs.

Q5: Can the machine be used for large-scale projects?
A5: Absolutely. The high production speed and precision make it ideal for large-scale construction projects.

Q6: What maintenance is required for the machine?
A6: Regular lubrication, cleaning of the rollers, and inspection of the cutting system are essential. Additionally, periodic checks of the PLC system ensure optimal performance.

Q7: Is technical support available in South Africa?
A7: Yes, most suppliers and manufacturers offer local technical support and training for operators.

Q8: How can I ensure the machine meets South African quality standards?
A8: Work with a reputable supplier who provides certification for compliance with international and South African standards.

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