T grid bar roll forming machine Brazil

T-Grid bar roll forming machines are specialized equipment used to manufacture suspended ceiling T-bars, commonly found in commercial and residential buildings. These machines produce high-quality T-grid profiles that serve as the backbone of suspended ceilings, ensuring a strong, durable, and visually appealing structure. The Brazilian construction and renovation market has seen a surge in demand for suspended ceilings, making T-grid roll forming machines a valuable investment for manufacturers.

Machine Description

The T-Grid bar roll forming machine is designed for efficiency, precision, and reliability. It converts flat steel coils into T-grid profiles with high accuracy, ensuring uniformity across batches. The machine operates using a series of rollers that progressively shape the material into the desired profile.

Key Features:

• Fully automated production for consistent quality.
• PLC control system for ease of operation and customization.
• High-speed production to meet industrial-scale demands.
• Compact design, suitable for factory installations of various sizes.
• Customizable to produce different T-grid sizes and shapes.

Machine Specifications

Profile Description

T-grid profiles manufactured by the machine are designed to support ceiling tiles efficiently. These profiles are lightweight yet strong, ensuring they can support the weight of tiles and any additional fixtures.

Common Materials:

• Galvanized steel
• Aluminum (optional, for specific markets)

Sizes and Dimensions:

• Main T: 38 x 24 mm
• Cross T: 24 x 24 mm
• Wall angle: 22 x 22 mm

Applications:

• Commercial buildings (offices, malls)
• Residential apartments
• Public spaces (hospitals, schools)

Optional Add-Ons

1. Decoiler: Automatic decoilers for smooth material feeding.
2. Embossing Unit: Adds patterns or branding to profiles.
3. Stacking System: Automates the stacking of finished profiles for easy packaging.
4. Remote Monitoring: PLC systems with remote troubleshooting capabilities.

Setup and Installation

1. Site Preparation: Ensure a flat, stable foundation for the machine installation.
2. Power Connection: Align power supply specifications with Brazilian standards.
3. Material Loading: Load the galvanized steel coils onto the decoiler.
4. Calibration: Use the touch screen to configure profile dimensions and other parameters.
5. Trial Run: Run a test batch to confirm product quality and adjust settings if needed.

Maintenance Requirements

• Daily Checks: Inspect rollers, cutting blades, and lubrication levels.
• Monthly Maintenance: Tighten bolts and ensure PLC calibration.
• Annual Service: Replace worn-out rollers and blades, and inspect the motor.

Questions and Answers

Q1: What profiles can the T-grid roll forming machine produce?
A: The machine can produce main T-bars, cross T-bars, and wall angles, with customizable sizes to meet specific needs.

Q2: Can the machine handle materials other than galvanized steel?
A: Yes, it can process aluminum and other metals with minor adjustments.

Q3: What power supply does the machine require in Brazil?
A: The machine can be customized for Brazil’s 220V or 380V, 50Hz or 60Hz power supply standards.

Q4: Is it possible to add custom branding to the profiles?
A: Yes, an embossing unit can be integrated to include logos or patterns on the profiles.

Q5: How long does it take to install the machine?
A: Installation and setup typically take 2–3 days with proper site preparation.

Q6: What is the machine's production capacity?
A: The machine can produce up to 1,500 meters of T-grid profiles per hour, depending on the configuration.

Q7: Are spare parts readily available in Brazil?
A: Spare parts are available through authorized dealers and international suppliers.

Q8: What is the cost of a T-grid roll forming machine in Brazil?
A: Prices vary based on machine specifications and customizations but typically range between $50,000 and $100,000 USD.