Type B Metal Roof Deck Roll Forming Machine in the USA

The Type B Metal Roof Deck Roll Forming Machine is a high-performance manufacturing system designed to produce Type B roof deck panels efficiently and precisely. These panels are widely used in commercial, industrial, and large-scale roofing projects in the USA, providing structural support and serving as a base for various roofing systems.

This roll forming machine is engineered with advanced technology to handle heavy-gauge steel and create consistent profiles that meet ASTM standards. It’s ideal for manufacturers aiming to produce panels at a high volume without compromising quality.

Machine Specifications

1. Roller Materials:
   • Chrome-coated steel rollers for corrosion resistance and durability.
   • Hardened to withstand heavy-duty operations.
2. Punching and Notching:
   • Hydraulic punching system integrated for precise cutouts.
   • Customizable patterns for different applications.
3. Frame Size:
   • Heavy-duty steel structure for vibration-free operation.
   • Dimensions: Typically 10-15 meters in length, depending on configuration.
4. Motors:
   • High-torque motors to ensure smooth operation.
   • Main motor power: 15–20 kW.
   • Hydraulic station power: 7.5–11 kW.
5. PLC System:
   • Fully automated system with user-friendly controls.
   • Supports touchscreen operation and remote diagnostics.
6. Machine Speed:
   • Standard: 10–15 meters per minute.
   • Optional high-speed configuration: 20–30 meters per minute.
7. Safety Guards and Enclosures:
   • Fully enclosed guards for operator safety.
   • Emergency stop buttons strategically located.
8. Profile Width and Depth:
   • Type B Profile Width: 36 inches (914 mm).
   • Profile Depth: 1.5 inches (38 mm).
   • Material Gauge: 22–16 gauge.
9. Power Requirements:
   • Compatible with 480V, 60 Hz, 3-phase power (standard in the USA).
10. Optional Extras:
    • Stackers: Automatic stacking system for efficient handling.
    • Uncoilers and Recoilers: Hydraulic or motorized options.
    • Leveling Systems: Ensure material flatness before entering the rollers.
    • Remote PLC Controls: For off-site operation and monitoring.

Profile Description

• Material: Galvanized steel, G90 or higher for corrosion resistance.
• Applications: Commercial buildings, warehouses, and multi-story structures.
• Market Size: The Type B metal roof deck is one of the most common profiles in the US roofing market.
• Industries: Construction, manufacturing, and infrastructure development.

Setup and Installation

1. Foundation: Ensure a level surface with proper anchoring points.
2. Power Connection: Confirm the availability of 480V, 60 Hz power supply.
3. Calibration: Adjust rollers for the desired material gauge and profile depth.
4. Trial Run: Conduct a test run with scrap material to ensure precision.
5. Operator Training: Provide comprehensive training on the PLC system and safety protocols.

Maintenance

• Daily: Inspect for debris, clean rollers, and check lubrication.
• Weekly: Check hydraulic oil levels and inspect safety guards.
• Monthly: Tighten bolts, recalibrate rollers, and test PLC functions.
• Annually: Replace worn-out rollers and conduct a full system inspection.

Questions and Answers

1. What is the typical cost of a Type B Metal Roof Deck Roll Forming Machine?
   • The price ranges from $80,000 to $150,000, depending on features and customizations.
2. How long does it take to install the machine?
   • Installation typically takes 5–7 days, including calibration and trial runs.
3. What is the production capacity of the machine?
   • It can produce up to 10,000 square feet of Type B deck per shift, depending on the speed configuration.
4. Can the machine handle other profiles?
   • Yes, with additional tooling and roller sets, it can produce other roof deck profiles.
5. What certifications does the machine comply with?
   • The machine adheres to CE and UL standards, ensuring compliance with safety and operational regulations in the USA.
6. Is remote support available?
   • Yes, remote diagnostics and troubleshooting are available through the PLC system.
7. What is the warranty period?
   • The standard warranty is 1 year, covering manufacturing defects and key components.
8. Can the machine handle thicker gauges for heavy-duty applications?
   • Yes, it can process up to 16-gauge steel with the appropriate setup.