Type F Metal Roof Deck roll forming machine USA

The Type F Metal Roof Deck Roll Forming Machine is a robust and high-performance manufacturing solution specifically designed for producing Type F roof deck panels. These panels are commonly used in industrial, commercial, and infrastructural roofing applications due to their strength, durability, and ease of installation. With a high-capacity build and advanced technology, this machine meets the stringent requirements of the U.S. construction and roofing industries.

Located in the USA, this roll forming machine is engineered to work with material thicknesses ranging from 18 gauge to 24 gauge, offering versatility to produce metal deck profiles that fit various load-bearing and roofing applications. It features a high-speed hydraulic shear system for precision cutting and a 32 HP motor powered by a 480V, 3-phase, 60Hz electrical supply. The machine also includes safety features such as optional safety covers and emergency stops (E-Stops) to ensure compliance with industry safety standards.

Specifications of the Type F Metal Roof Deck Roll Forming Machine

Machine Description

The Type F Metal Roof Deck Roll Forming Machine is designed for high-speed, continuous production of structural roof deck panels. The machine processes coil-fed steel through a series of 28 forming stations, gradually shaping the metal into a Type F roof deck profile. The hydraulic shear cutting system ensures that each panel is precisely cut to length with minimal material waste.

Key Features:

1. Durable and Heavy-Duty Construction
   • The machine is built with industrial-grade steel components to withstand high-volume production demands.
   • 20-ton weight ensures stability and minimizes vibrations during operation.
2. High-Performance Drive System
   • Equipped with a 32 HP motor, the machine delivers high torque and efficiency.
   • Chain drive or gearbox transmission system offers flexibility in power distribution and ensures smooth roll forming.
3. Efficient Roll Forming Process
   • 28 forming stations gradually shape the steel coil into a precise Type F roof deck profile.
   • The roll tooling is made from hardened steel for longevity and precision.
4. Hydraulic Cutting System
   • The hydraulic shear ensures clean and accurate cuts without deforming the panels.
   • The cutting system operates in sync with the roll forming process to maximize efficiency.
5. Safety and Compliance
   • Emergency Stop (E-Stop) buttons are strategically placed for immediate shutdown in case of an emergency.
   • Optional safety covers can be installed to meet workplace safety regulations in the USA.
6. Customizable Features
   • Depending on production requirements, the machine can be customized with additional safety enclosures, stackers, or automated material handling systems.

Applications of Type F Metal Roof Deck

The Type F metal roof deck produced by this machine is widely used in commercial and industrial roofing applications, particularly for multi-story buildings, warehouses, parking structures, and stadiums. The deep rib profile provides exceptional strength, making it ideal for supporting heavy roofing loads and withstanding harsh environmental conditions.

Frequently Asked Questions (FAQs)

1. What is the production capacity of the Type F Metal Roof Deck Roll Forming Machine?

The production capacity depends on the line speed and coil feeding system. On average, this machine can produce up to 30–50 feet per minute based on material thickness and operator settings.

2. What materials can this machine process?

The machine is designed to process steel coils with a thickness range of 18 gauge to 24 gauge. It can handle galvanized steel, cold-rolled steel, and high-strength steel, depending on the application.

3. How does the hydraulic shear cutting system work?

The hydraulic shear cutting system ensures precision cutting of the formed panels. The cutting blade engages after the panel reaches the desired length, ensuring smooth, burr-free cuts without affecting the panel’s integrity.

4. What power supply is required for this machine?

The machine operates on 480V, 3-phase, 60Hz power, which is the standard industrial power supply in the USA.

5. How many forming stations does this machine have?

The machine includes 28 roll forming stations, gradually shaping the material into the Type F metal roof deck profile.

6. Does the machine have safety features?

Yes, the machine includes E-Stops (Emergency Stop buttons) and has an option for additional safety covers to meet workplace safety standards.

7. Can the machine be customized?

Yes, depending on production requirements, the machine can be customized with automated stackers, remote PLC systems, and advanced material handling solutions.

8. What is the footprint of the machine?

The machine has an approximate footprint of 85 feet, making it suitable for large-scale manufacturing facilities.

9. What is the weight of the machine?

The total machine weight is approximately 20 tons, ensuring stability during operation.

10. What maintenance is required for this machine?

Regular maintenance includes:

• Lubrication of moving parts (rollers, gears, and chains).
• Inspection of hydraulic components for leaks or wear.
• Checking the cutting blade for sharpness and proper alignment.
• Ensuring electrical connections and safety features are functional.

Conclusion

The Type F Metal Roof Deck Roll Forming Machine is a high-performance solution for producing structural roof deck panels in the USA. With precision engineering, robust design, and advanced safety features, this machine ensures efficient and high-quality production for commercial and industrial roofing applications. Whether you need a customized production line or a standard machine setup, this roll forming system offers the flexibility and reliability required for large-scale manufacturing.

If you are looking for a Type F Metal Roof Deck Roll Forming Machine in the USA, feel free to contact us for pricing, customization options, and delivery details.