USA type deck roll forming machine

The USA Type Deck Roll Forming Machine is a highly efficient, automated system designed to manufacture deck panels used in construction projects. These deck panels provide a robust base for concrete slabs in building structures, enhancing durability and structural integrity. Known for their precision and consistency, these machines cater to the demand for high-quality decking profiles in the USA construction industry.

The machine is engineered to meet American standards for deck profiles, ensuring compatibility with local building requirements. It is ideal for large-scale production, offering durability, accuracy, and low maintenance. With advanced automation features, it reduces labor costs and increases production efficiency.

Specifications

1. General Machine Details:

• Material Thickness (Gauge): 0.7 mm to 1.5 mm
• Material Types: Galvanized Steel, Cold Rolled Steel, High-Strength Steel
• Width of Raw Material (Coil Width): Up to 1250 mm
• Production Speed: 12–20 meters per minute (customizable up to 40 m/min)

2. Forming System:

• Roller Material: High-grade steel with chrome coating for durability
• Number of Rollers: 18–24 (varies based on profile complexity)
• Shaft Diameter: 70 mm–90 mm, precision-ground for stability
• Frame Structure: Heavy-duty welded steel frame
• Transmission System: Chain or gearbox-driven

3. Cutting System:

• Type: Hydraulic cutting with hardened blades
• Cutting Accuracy: ±0.5 mm
• Cutting Power: 5.5 kW

4. Power and Control:

• Main Motor Power: 15 kW to 30 kW
• Hydraulic Motor Power: 5.5 kW
• PLC Control System: Siemens or Mitsubishi with a touchscreen HMI
• Voltage Requirements: Customizable based on country (e.g., 220V/380V, 50Hz/60Hz)

5. Additional Features:

• Safety Guards and Enclosures: Included to ensure operator safety
• Decoiler: Manual or hydraulic with a capacity of up to 10 tons
• Stacker: Automatic stacking system (optional)
• Punching Unit: Pre- or post-punching for connection holes (customizable)

6. Optional Accessories:

• Coil car tippers for easy coil loading
• Remote PLC control system for monitoring and operation
• Leveling system for enhanced flatness of deck panels

Setup and Installation

• Foundation Requirements: A level and stable concrete foundation
• Installation Time: 5–7 days
• Training: On-site or virtual training provided by the manufacturer
• Maintenance: Regular lubrication and inspection of rollers, shafts, and cutting systems

Question and Answer Section

Q1: What makes the USA Type Deck Roll Forming Machine unique? A1: The machine is specifically designed to produce deck panels that meet American construction standards, ensuring compatibility and reliability. Its high production speed, precision, and advanced automation make it a top choice for USA-based manufacturers.

Q2: Can the machine handle different material gauges? A2: Yes, the machine is designed to process material gauges ranging from 0.7 mm to 1.5 mm, accommodating various structural requirements.

Q3: Is the machine customizable for specific profiles? A3: Absolutely. The machine can be customized to produce specific deck profiles based on your requirements, including hole punching and specific design elements.

Q4: How is the machine controlled? A4: The machine features a PLC control system, usually Siemens or Mitsubishi, with a user-friendly touchscreen HMI interface for easy operation.

Q5: What is the delivery time for this machine? A5: Delivery time typically ranges from 60–90 days, depending on the level of customization required.

Q6: How do I maintain the machine for optimal performance? A6: Regular maintenance includes lubricating moving parts, inspecting rollers and shafts for wear, and cleaning the hydraulic cutting system. Detailed maintenance schedules are provided by the manufacturer.

Q7: Can this machine be used for other profiles? A7: While it is optimized for deck profiles, additional tooling can be designed to accommodate other profiles, but this requires consultation with the manufacturer.

Q8: What is the warranty period? A8: Most manufacturers offer a 1–2 year warranty covering manufacturing defects, excluding wear and tear on consumable parts.