Wide Rib Metal Roof Deck roll forming machine USA

Wide Rib Metal Roof Deck is a crucial component in modern construction projects, widely used in commercial, industrial, and institutional buildings throughout the USA. A Wide Rib Metal Roof Deck Roll Forming Machine is specifically designed to manufacture these high-strength metal roof decks efficiently and consistently.

For businesses looking to invest in a Wide Rib Metal Roof Deck Roll Forming Machine in the USA, this guide covers everything you need to know, including machine specifications, features, and FAQs.

Wide Rib Metal Roof Deck Roll Forming Machine Overview

A Wide Rib Metal Roof Deck Roll Forming Machine is a heavy-duty industrial system engineered to produce wide-rib metal deck panels used in roofing and flooring applications. These panels provide structural support, fire resistance, and increased strength-to-weight ratio, making them ideal for multi-story buildings, warehouses, and commercial facilities.

This roll forming machine is designed to meet American construction standards, ensuring high-speed production, precision, and durability for the North American market.

Applications of Wide Rib Metal Roof Deck

• Industrial and Commercial Roofing
• Multi-Story Buildings
• Warehouses and Factories
• Parking Structures
• Structural Support for Concrete Slabs

Key Features of the Machine

• Heavy-Duty Construction: Built to handle 18-gauge to 24-gauge steel, ensuring durability and long-term operation.
• High-Speed Production: Capable of producing continuous metal deck panels at a rapid pace, reducing lead times.
• Precision Hydraulic Cutting: Equipped with a hydraulic shear cutting system for clean and precise cuts.
• User-Friendly Controls: Comes with a PLC control system, allowing for easy operation and automatic adjustments.
• Safety Features: Includes E-Stops and optional safety covers to ensure operator safety.
• Energy-Efficient Design: Uses a chain drive/Gearbox system, optimizing power consumption and efficiency.

Machine Specifications

Machine Setup and Installation

Setting up a Wide Rib Metal Roof Deck Roll Forming Machine in the USA requires adequate space, proper electrical connections, and trained operators. Here are the key setup steps:

1. Site Preparation
   • Ensure a stable and level surface for machine placement.
   • Allocate at least 100 feet of working space for material feeding and finished panel storage.
2. Power Connection
   • Requires 480V - 3 Phase - 60Hz power supply.
   • Ensure proper grounding and electrical safety compliance.
3. Machine Calibration
   • Adjust rollers and stations to ensure accurate panel formation.
   • Set up hydraulic shear cutting for precise length control.
4. Trial Run
   • Run a test coil to check for alignment, cutting accuracy, and panel quality.
   • Adjust as necessary before full production.

Maintenance Requirements

To ensure longevity and optimal performance, regular maintenance and inspections are essential.

Daily Maintenance

• Check for loose bolts and connections.
• Inspect E-Stops and safety features.
• Clean rollers and machine surface.

Monthly Maintenance

• Lubricate chain drive and gearbox.
• Inspect and replace hydraulic shear blades if necessary.
• Ensure electrical connections are secure.

Annual Maintenance

• Conduct a full system inspection.
• Replace any worn-out rollers or mechanical parts.
• Verify PLC system functionality and software updates.

Frequently Asked Questions (FAQs)

1. What is the production speed of this machine?

The production speed varies depending on the material thickness and feed rate but typically ranges between 30-60 feet per minute.

2. Can this machine handle galvanized steel?

Yes, this machine is designed to process galvanized steel, as well as cold-rolled and stainless steel within the specified 18g - 24g range.

3. What kind of cutting system does this machine use?

This machine features a hydraulic shear cutting system, ensuring clean, precise cuts without material deformation.

4. Does this machine comply with USA electrical standards?

Yes, the machine is configured for 480V, 3-Phase, 60Hz, making it suitable for industrial power standards in the USA.

5. How much space is needed for installation?

The machine has a footprint of 85 feet, so you need a minimum workspace of 100 feet by 20 feet to accommodate operation, material storage, and panel output.

6. Is training required to operate this machine?

Yes, operators should be trained in PLC control systems, material feeding, and safety protocols before running full production.

7. What are the safety features of this machine?

This machine includes Emergency Stops (E-Stops) and offers optional safety covers to ensure operator protection.

8. Can I use this machine to produce different panel profiles?

No, this machine is specifically designed for Wide Rib Metal Roof Deck. For different profiles, you would need a different roll forming machine or custom roller sets.

9. How often should I replace the hydraulic shear blades?

It depends on the material thickness and production volume, but typically every 6-12 months under normal usage.

10. Can the machine be shipped and installed anywhere in the USA?

Yes, the machine can be shipped and installed anywhere in the USA. Freight costs and installation services may vary by location.

Conclusion

The Wide Rib Metal Roof Deck Roll Forming Machine is an essential investment for manufacturers looking to produce high-quality metal deck panels for commercial and industrial applications in the USA. With robust construction, high efficiency, and advanced safety features, this machine ensures reliable, long-term operation.

If you're interested in purchasing or learning more about this machine, feel free to contact us for a customized quote