​​Z Purlin and Girts roll forming machine USA

The Z Purlin and Girts Roll Forming Machine is an advanced industrial system designed for manufacturing high-quality Z-shaped and Girt profiles used in building construction, particularly in steel-framed buildings. This machine is ideal for the United States market, meeting local power supply standards, safety regulations, and high-performance demands.

Machine Description

This roll forming machine is engineered to deliver precision and efficiency in producing Z Purlin and Girt profiles. Its robust design ensures durability, and the hydraulic shear cutting system guarantees clean and accurate cuts for every profile. With a forming speed of 50-60 feet per minute, the machine is suitable for large-scale production, reducing manufacturing lead times significantly.

The machine is designed to handle variable coil widths and material thicknesses, making it versatile for various construction requirements. Its Delta control system ensures user-friendly operation, allowing seamless adjustments and high production accuracy.

Ideal Applications:

• Steel-framed building construction
• Roof and wall supports
• Structural reinforcements
• Industrial and commercial buildings

Machine Specifications

Profile Details

The machine produces Z Purlin and Girt profiles with customizable dimensions to suit various structural applications. Below are the specifications for profiles:

• Profile Dimensions: 5" to 12"
• Coil Width: Adjustable to handle different widths
• Material Gauge: Suitable for a range of thicknesses, depending on application requirements
• Material Types: Mild steel, galvanized steel, and high-tensile steel

These profiles are used in roofing, walls, and structural supports in commercial, industrial, and agricultural buildings.

Features of the Machine

1. Hydraulic Shear Cutting: Ensures clean and accurate cuts for all profiles.
2. High-Speed Production: Forming speed of up to 60 ft/min for increased efficiency.
3. Delta Control System: Easy-to-use interface for precision adjustments and automated production.
4. Safety Covers: Compliance with USA safety standards to protect operators.
5. Versatility: Handles variable coil widths and material thicknesses for diverse profile requirements.
6. Durable Design: A robust frame ensures long-lasting performance, even in high-demand settings.
7. Energy-Efficient Operation: Powered by a 32HP motor with a 480V, 3-phase power supply.

Machine Setup and Installation

• Space Requirements: The machine requires a footprint of 60 ft x 12 ft.
• Power Requirements: 480V, 3-phase power connection is necessary.
• Setup Time: Typically takes 2-3 days for installation and calibration by skilled technicians.

Maintenance Requirements

• Regular Inspections: Monthly checks for wear on rollers and hydraulic components.
• Lubrication: Ensure all moving parts are lubricated as per the manufacturer's guidelines.
• Control System Updates: Periodic software updates for the Delta PLC control system.
• Cleaning: Keep the machine clean to avoid buildup that can affect performance.

Frequently Asked Questions (FAQ)

Q1: What material types can this machine process?
A: The Z Purlin and Girts Roll Forming Machine can process mild steel, galvanized steel, and high-tensile steel.

Q2: Can the machine produce profiles larger than 12 inches?
A: No, the machine is designed for profiles ranging from 5 to 12 inches.

Q3: What is the average production speed?
A: The machine operates at a speed of 50 to 60 feet per minute, depending on the profile and material specifications.

Q4: Is this machine compatible with the USA's power supply standards?
A: Yes, the machine operates at 480V, 3-phase, which is standard in the United States.

Q5: Does the machine come with safety features?
A: Yes, the machine includes safety covers and complies with USA safety regulations.

Q6: How long does it take to set up the machine?
A: It typically takes 2-3 days to install and calibrate the machine.

Q7: Is there a warranty included?
A: Yes, the machine comes with a 1-year warranty covering parts and manufacturing defects.

Q8: Can the control system handle custom profile adjustments?
A: Absolutely. The Delta PLC system allows for easy programming of custom profiles.