Z purlin beam roll forming machine USA

Z purlin beams are critical structural components in modern construction, widely used for building roofs, walls, and other support systems. Designed to ensure high strength and flexibility, Z purlins are essential for projects requiring lightweight yet robust structural support. The Z Purlin Beam Roll Forming Machine is an advanced piece of machinery built specifically to manufacture Z-shaped profiles with precision and consistency. For buyers in the USA, this machine complies with local electrical and safety standards, making it an ideal choice for both small-scale and large-scale production needs.

Machine Specifications

• Profile Size: 5" to 12"
• Coil Width: Variable
• Forming Speed: 50–60 ft/min
• Material Thickness: Variable, depending on coil material specifications
• Machine Weight: 15 tons
• Machine Footprint: 60 ft x 12 ft
• Main Power: 32 HP, 480V, 3-phase
• Stations: 21 forming stations
• Cutting Type: Hydraulic shear for precision cutting
• Control System: Delta PLC control for user-friendly operation
• Safety Covers: Yes, for enhanced operator protection

Machine Description

The Z Purlin Beam Roll Forming Machine is designed to handle a wide range of coil materials, including galvanized steel, aluminum, and high-strength steel. Its robust construction and precision-engineered components allow for the production of Z profiles ranging from 5 inches to 12 inches in size. The machine operates efficiently at forming speeds of up to 60 feet per minute, ensuring high productivity for industrial projects.

Equipped with a Delta PLC control system, this machine offers easy programming and operation, making it suitable for manufacturers looking for a seamless production process. Safety features, including protective covers and emergency stops, ensure operator safety during operation.

The hydraulic shear cutting system ensures clean and precise cuts, minimizing material wastage. This machine is designed to meet the electrical standards in the USA, operating at 480V with a 3-phase connection, ensuring compatibility with local power supplies.

Profiles Related to the Machine

Profile Specifications

1. Profile Dimensions:
   • Height: 5" to 12"
   • Width: Variable, depending on coil dimensions.
2. Material Specifications:
   • Material Thickness: Variable to meet customer requirements.
   • Coil Material: Galvanized steel, aluminum, or high-strength steel.
3. Production Features:
   • Uniform profiles with excellent load-bearing capabilities.
   • Suitable for various applications like roofing, walls, and structural frameworks.

Advantages of Using the Z Purlin Roll Forming Machine in the USA

1. Compliance with USA Standards:
   The machine's power requirements and safety features meet all USA standards, ensuring compatibility and reliability.
2. High Productivity:
   The forming speed of 50–60 ft/min makes it suitable for high-volume manufacturing.
3. Customizable Profiles:
   The machine allows flexibility in profile sizes and coil widths, catering to a wide range of project requirements.
4. Durable Construction:
   Built to last, with high-quality materials and a heavy-duty frame.
5. Ease of Use:
   The Delta PLC control system and safety covers ensure smooth operation and enhanced safety.

Setup and Installation

The machine is designed for easy setup and installation. With a footprint of 60 ft x 12 ft, it requires a spacious area for operation. A trained technician should oversee the installation to ensure proper alignment and functionality.

Maintenance Requirements

1. Routine Checks:
   • Inspect forming stations for wear and tear.
   • Check hydraulic systems for leaks and pressure levels.
2. Lubrication:
   • Regular lubrication of moving parts to reduce friction and prolong lifespan.
3. Electrical Maintenance:
   • Ensure the Delta PLC system is functioning properly.
   • Verify that all wiring connections are secure.

Question and Answer Section

Q1: What materials can the machine process?
A1: The machine can process galvanized steel, aluminum, and high-strength steel with variable thickness.

Q2: What is the power requirement for this machine?
A2: The machine operates at 32 HP with a 480V, 3-phase power supply.

Q3: Can the profile sizes be adjusted?
A3: Yes, the machine can manufacture profiles ranging from 5 inches to 12 inches in height, with variable widths depending on the coil.

Q4: How fast can the machine produce Z purlins?
A4: The machine operates at a speed of 50–60 feet per minute.

Q5: Is this machine compatible with USA safety standards?
A5: Yes, the machine comes with safety covers and emergency stop features, complying with all USA safety regulations.

Q6: What are the space requirements for installation?
A6: The machine requires a footprint of 60 ft x 12 ft for proper installation and operation.