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A Z Purlin Roll Forming Machine is a specialized industrial machine designed to produce Z-shaped purlins, a critical structural component used in building frameworks. These machines efficiently transform metal coils into precise Z-shaped profiles through a series of rollers and processes, ensuring uniformity, durability, and adherence to design standards.
The Z purlins manufactured by this machine are widely used in industrial, commercial, and residential construction to support roofs and walls. They offer versatility in applications due to their high strength-to-weight ratio and ease of installation.
| Feature | Details |
|---|---|
| Material Thickness | 1.5 mm to 3.5 mm |
| Material Type | Galvanized Steel, High-Strength Steel, Aluminum |
| Profile Width | Adjustable to accommodate various Z purlin dimensions |
| Roller Material | High-quality GCr15 steel, hardened and chrome-coated for durability |
| Main Motor Power | 11-22 kW (depending on the machine's capacity and configuration) |
| Hydraulic Power | 5.5-7.5 kW |
| Machine Speed | 10-20 m/min |
| Cutting System | Hydraulic cutting with hardened steel blades for precise and burr-free edges |
| Punching System | Servo-driven punching unit with die sets for pre-punched holes |
| Frame Size | Heavy-duty steel frame, approximately 350-450 mm in thickness |
| Control System | PLC with a touchscreen interface (e.g., Siemens or Mitsubishi) |
| Dimensions | 10-12 meters long, 1.5 meters wide, and 1.5-2 meters high |
| Weight | Approximately 10-12 tons |
| Power Supply Requirements | 380V/50Hz or 480V/60Hz (customizable for US industrial standards) |
| Optional Extras | Automatic stackers, remote PLC systems, coil tippers, uncoilers, and leveling systems |
Q1: What materials can a Z Purlin Roll Forming Machine handle?
A: The machine primarily works with galvanized steel, high-strength steel, and aluminum. It supports thicknesses ranging from 1.5 mm to 3.5 mm, making it versatile for various applications.
Q2: How customizable is the machine for different Z purlin sizes?
A: The machine is highly adjustable, allowing operators to change profile sizes and thicknesses without replacing the rollers. Adjustments can be made quickly using the PLC control system.
Q3: What is the production speed of a typical Z Purlin Roll Forming Machine?
A: The average production speed is 10-20 meters per minute, depending on the material and profile requirements.
Q4: Does the machine meet US electrical and safety standards?
A: Yes, the machine is designed to meet US industrial electrical standards (480V/60Hz) and includes safety guards and enclosures for operator protection.
Q5: Can this machine punch holes in the purlins?
A: Yes, the machine includes a servo-driven hydraulic punching system capable of creating pre-defined hole patterns.
Q6: What optional extras are available for this machine?
A: Options include automatic stackers for finished profiles, remote PLC systems for easier monitoring, coil tippers for loading, and leveling systems to ensure flat sheets before forming.
Q7: What is the expected maintenance for the machine?
A: Regular maintenance includes:
Q8: Can this machine be integrated into an automated production line?
A: Yes, the machine can be integrated with uncoilers, leveling systems, and stackers to form a fully automated production line.
