Zee purlin roll forming machine USA

The Zee Purlin Roll Forming Machine is a high-performance, versatile piece of equipment designed to produce structural zee purlins for the construction industry. These machines are a cornerstone in manufacturing structural components for commercial, industrial, and residential projects across the USA. With precise engineering and advanced automation, the Zee Purlin Roll Forming Machine offers unparalleled efficiency, durability, and reliability to meet the demands of the competitive market.

Machine Specifications

• Profile Range: 5" to 12"
• Coil Width: Variable
• Forming Speed: 50 - 60 ft/min
• Material Thickness: Variable
• Machine Weight: 15 tons
• Machine Footprint: 60 ft x 12 ft
• Main Power: 32 HP, 480V, 3-phase
• Number of Stations: 21
• Cutting Type: Hydraulic shear
• Control System: Delta PLC
• Safety Covers: Included

Machine Description

The Zee Purlin Roll Forming Machine is engineered to deliver precise, high-quality zee purlins for structural applications. Its ability to accommodate variable coil widths and material thicknesses makes it highly adaptable to different projects and material specifications. With forming speeds of up to 60 ft/min, this machine ensures rapid production without compromising quality.

The machine's 21 forming stations provide a seamless transition from raw coil to finished product, ensuring accurate profile dimensions and structural integrity. Equipped with a Delta PLC control system, it offers user-friendly operation and enhanced automation. Safety is prioritized with fully enclosed safety covers, protecting operators during operation.

Profiles Related to This Machine

The Zee Purlin Roll Forming Machine can produce profiles ranging from 5" to 12" in height, meeting the needs of various structural applications, including:

1. Roof and Wall Supports: Ideal for industrial and commercial buildings.
2. Framing Applications: Used in warehouses, factories, and storage facilities.
3. Bracing and Structural Systems: Provides reinforcement for heavy-duty structures.

Profile Specifications

• Height: 5" to 12"
• Material Thickness: Variable, depending on project requirements.
• Coil Width: Adjustable to suit custom projects.
• Material Type: Steel, galvanized steel, and other durable alloys.

Machine Features

1. High Efficiency:
   • Capable of producing zee purlins at speeds of 50 - 60 ft/min.
   • Reduces downtime with hydraulic shear cutting.
2. Flexibility:
   • Adjustable coil width and profile height accommodate diverse project needs.
   • Supports variable material thicknesses for different structural requirements.
3. Safety & Durability:
   • Fully enclosed safety covers for operator protection.
   • Rugged construction designed to handle heavy-duty operations (15-ton weight).
4. Advanced Automation:
   • Delta PLC control for seamless machine operation.
   • Minimizes manual input while ensuring consistent output quality.
5. Compact Design:
   • Space-efficient footprint of 60 ft x 12 ft allows for easier installation in factories.

FAQs (Question and Answer Section)

1. What materials can be processed on the Zee Purlin Roll Forming Machine?
The machine is designed to process a range of materials, including steel, galvanized steel, and other durable alloys. The material thickness is variable to suit specific project requirements.

2. What is the forming speed of the machine?
The Zee Purlin Roll Forming Machine operates at speeds of 50 - 60 ft/min, ensuring efficient production for large-scale projects.

3. Is the machine safe to operate?
Yes, the machine is equipped with full safety covers to protect operators during production. It also features advanced control systems to ensure safe and smooth operation.

4. Can the machine handle variable profile sizes?
Absolutely. The machine can produce profiles ranging from 5" to 12" in height, with adjustable coil width and material thickness to suit various projects.

5. What is the power requirement for this machine?
The machine requires a main power supply of 32 HP, 480V, 3-phase.

6. Is the machine suitable for the USA market?
Yes, the Zee Purlin Roll Forming Machine is built to comply with American electrical standards (480V, 3-phase) and is ideal for the construction industry in the USA.

7. How is the cutting operation performed?
The machine uses a hydraulic shear system for precise and efficient cutting of zee purlins.

Setup and Installation

The machine's installation requires adequate factory space (60 ft x 12 ft footprint) and proper power supply connections (32 HP, 480V, 3-phase). Professional technicians ensure the setup aligns with operational and safety standards.

Maintenance Requirements

Regular maintenance is essential for optimal performance:

• Inspect roller stations and bearings weekly.
• Lubricate hydraulic systems and moving parts as per the manual.
• Perform periodic checks on the Delta PLC system and electrical connections.
• Replace worn-out components promptly to avoid downtime.