Most Popular Roll Forming Machines in Liechtenstein

Liechtenstein, a small but highly industrialized country nestled between Switzerland and Austria, has a thriving metal fabrication and manufacturing sector. Roll forming machines play a crucial role in this industry, contributing to the production of various profiles used in construction, automotive, and industrial applications. This blog explores the most popular roll forming machines in Liechtenstein, including their types, specifications, applications, and maintenance requirements. Additionally, it highlights how Machine Matcher can assist with inspections and purchasing the right machine to meet your production needs.

Types of Popular Roll Forming Machines in Liechtenstein

1. Roof Panel Roll Forming Machines

• Specifications:

  • Roller Material: High-grade steel with heat treatment

  • Frame: 300-350 H-beam or welded steel frame

  • Motor: 7.5–15 kW depending on profile type

  • PLC System: Fully automated with touchscreen control

  • Cutting System: Hydraulic cutting with servo control

  • Speed: 12–20 m/min

• Profiles Used:

  • Standing seam panels

  • Corrugated roof panels

  • Trapezoidal roof panels

• Industries:

  • Construction and roofing industry

  • Commercial and residential building projects

• Main Cities Using These Machines:

  • Vaduz (capital and industrial hub)

  • Schaan (manufacturing and metalworking base)

2. Highway Guardrail Roll Forming Machines

• Specifications:

  • Roller Material: 45# steel, chrome-plated

  • Frame: Heavy-duty H-beam

  • Motor: 18–30 kW with frequency control

  • PLC System: Siemens or Mitsubishi automation

  • Speed: 10–15 m/min

  • Cutting System: Hydraulic cutter with automatic length adjustment

• Profiles Used:

  • W-beam and thrie-beam guardrails

• Industries:

  • Highway safety and infrastructure projects

  • Industrial fencing and security

• Main Cities Using These Machines:

  • Balzers

  • Triesen (hub for infrastructure projects)

3. Drywall Stud and Track Roll Forming Machines

• Specifications:

  • Roller Material: GCr15 steel with heat treatment

  • Frame: Welded structure with anti-corrosion coating

  • Motor: 5.5–11 kW with gear reduction

  • PLC System: Delta or Siemens touch control

  • Cutting System: Hydraulic system with encoder feedback

  • Speed: 40–50 m/min

• Profiles Used:

  • Stud and track profiles for drywall partitions

  • Metal framing profiles for construction

• Industries:

  • Interior construction and partitioning

  • Commercial and residential building projects

• Main Cities Using These Machines:

  • Vaduz

  • Schaan

4. Purlin Roll Forming Machines (C and Z Profiles)

• Specifications:

  • Roller Material: Forged steel with chrome coating

  • Frame: Welded H-beam with stress relief

  • Motor: 15–22 kW with hydraulic adjustment

  • PLC System: Advanced touch control with memory settings

  • Cutting System: Hydraulic or punching with automatic size adjustment

  • Speed: 8–12 m/min

• Profiles Used:

  • C, Z, and U purlins for structural support

• Industries:

  • Pre-engineered building systems

  • Industrial and commercial steel structures

• Main Cities Using These Machines:

  • Vaduz

  • Schaan

  • Eschen

5. Deck Roll Forming Machines

• Specifications:

  • Roller Material: Cr12 steel with hard chrome plating

  • Frame: Heavy-duty steel with heat treatment

  • Motor: 18.5–37 kW with variable speed

  • PLC System: Fully automated with high-precision controls

  • Cutting System: Hydraulic with flying cut-off

  • Speed: 12–15 m/min

• Profiles Used:

  • Steel floor deck panels

  • Composite metal deck profiles

• Industries:

  • Commercial and industrial construction

  • Structural flooring applications

• Main Cities Using These Machines:

  • Vaduz

  • Balzers

Machine Maintenance Requirements

1. Daily and Weekly Checks

• Lubricate roller shafts and moving parts.

• Inspect hydraulic systems for leakage.

• Clean debris from rollers and cutting units.

• Ensure PLC connections and control panel operations are functioning correctly.

2. Monthly Maintenance

• Inspect and replace worn-out rollers.

• Check alignment of cutting blades.

• Calibrate the PLC system for accuracy.

• Verify hydraulic oil levels and change if necessary.

3. Annual Maintenance

• Perform full-system diagnostics.

• Replace worn electrical components and sensors.

• Overhaul hydraulic systems and lubricate all mechanical parts.

Typical Applications of Roll Forming Machines in Liechtenstein

• Construction Sector: Roofing panels, purlins, and structural steel applications.

• Infrastructure Projects: Highway guardrails and safety barriers.

• Interior Partitioning: Stud and track profiles for drywall systems.

• Industrial and Commercial Building: Composite metal decks and structural panels.

Troubleshooting Issues with Roll Forming Machines

1. Misalignment of Profiles

• Cause: Loose roller settings or worn-out dies.

• Solution: Adjust rollers and calibrate the system.

2. Inconsistent Profile Thickness

• Cause: Improper feeding of material or incorrect die clearance.

• Solution: Check material feed and realign roller dies.

3. Hydraulic System Malfunction

• Cause: Low hydraulic fluid or clogged filter.

• Solution: Refill hydraulic fluid and clean or replace filters.

Limitations of Roll Forming Machines

• High initial investment for fully automated systems.

• Limited flexibility in profile changes without tool modifications.

• Sensitivity to raw material quality, affecting profile accuracy.

Benefits of Using Roll Forming Machines

• High production efficiency and speed.

• Consistent profile quality and accuracy.

• Minimal material wastage during production.

• Versatile applications across multiple industries.

Installation and Commissioning

1. Site Preparation: Ensure flat, vibration-free ground.

2. Machine Assembly: Align rollers, uncoilers, and cutting systems.

3. Electrical Connection: Connect to power source with safety controls.

4. PLC Programming: Upload desired profile configurations.

5. Test Run: Perform calibration and initial test runs.

Operation and Maintenance Guidelines

• Startup Protocol: Ensure rollers and cutters are aligned before operation.

• Material Feeding: Monitor continuous feed to avoid misalignment.

• Periodic Lubrication: Prevent wear and tear on critical components.

• Regular Inspection: Check hydraulic systems and motor performance.

Design Standards for Roll Forming Machines

• CE Certification: Ensures compliance with European safety standards.

• ISO 9001: Guarantees quality management and operational efficiency.

• EN 1090: Structural steel certification for machine profiles.

• UL Certification: Safety and electrical compliance for global markets.

Price Range for Roll Forming Machines Internationally

• Basic Roof Panel Machines: $30,000 – $50,000

• Guardrail Machines: $100,000 – $150,000

• Drywall Stud and Track Machines: $25,000 – $40,000

• Purlin Machines: $80,000 – $120,000

• Deck Roll Forming Machines: $100,000 – $180,000

Major Manufacturers of Roll Forming Machines in Liechtenstein

• Schaan Metal Systems: Known for high-quality roofing and purlin roll forming machines.

• Vaduz Engineering Solutions: Specializes in custom profile roll forming equipment.

• Balzers Metal Technologies: Offers machines for deck and guardrail profiles.

How Machine Matcher Can Help You Buy the Best Roll Forming Machine

Machine Matcher is your trusted partner for finding the perfect roll forming machine that suits your production needs. We offer a streamlined process for inspecting, selecting, and purchasing machines, ensuring you get the best quality and value.

1. Expert Inspections and Evaluations

We conduct thorough inspections to ensure the machine’s quality, condition, and compliance with international standards.

2. Tailored Machine Matching

Machine Matcher assesses your profile requirements and matches you with machines that meet your exact specifications.

3. Price Negotiation and Support

Our team negotiates the best price with manufacturers and suppliers, ensuring cost-effective purchases.

4. Logistics and Delivery Assistance

We handle the shipping and customs procedures, ensuring your machine arrives safely and on time.

5. After-Sales Support and Training

Machine Matcher provides technical assistance and training to help your team operate and maintain the machine effectively.

Contact Machine Matcher

Speak to one of our roll forming machine experts today:

• UK: +44 20 335 56554

• USA: +1 407 559 7948

• Europe: +32 460 24 13 95

• WhatsApp: +44 20 335 56554

• Email: [email protected]