Most Popular Roll Forming Machines in Poland

Poland has emerged as a key market for roll forming machines, catering to industries such as construction, automotive, HVAC, and agriculture. With increasing infrastructure development and growing demand for steel profiles, the need for roll forming machines in Poland continues to rise. This article explores the most popular roll forming machines in Poland, covering machine types, specifications, profiles, industries, key regions, and operational requirements. Additionally, it highlights the advantages of using Machine Matcher for purchasing the right machine and ensuring a smooth buying process.

Types of Popular Roll Forming Machines in Poland

1. Roofing Panel Roll Forming Machines

Specifications:

• Roller Material: High-grade steel (GCr15) with hard chrome coating

• Frame Structure: Heavy-duty welded steel with stress-relief treatment

• Motor Power: 7.5–15 kW depending on profile complexity

• PLC System: Fully automated Siemens or Mitsubishi PLC

• Cutting System: Hydraulic cutting with a precision tolerance of ±1mm

• Machine Speed: 12–15 meters per minute

• Profile Thickness: 0.3–0.8 mm galvanized or pre-painted steel

Profiles Produced: Trapezoidal, corrugated, and standing seam roofing panels
Industries Using These Machines: Construction, industrial warehousing, and residential roofing
Main Cities Using These Machines: Warsaw, Kraków, Wrocław, and Gdańsk

2. C and Z Purlin Roll Forming Machines

Specifications:

• Roller Material: Heat-treated GCr15 with CNC precision

• Frame Structure: 350 H-beam frame with shot blasting treatment

• Motor Power: 11–18.5 kW with hydraulic post-cutting

• Punching and Notching: Servo punching with hydraulic notching

• PLC System: Panasonic or Delta PLC for profile adjustments

• Profile Thickness: 1.5–3.0 mm galvanized steel

• Machine Speed: 15–20 meters per minute

Profiles Produced: C and Z purlins for structural applications
Industries Using These Machines: Industrial construction, solar structures, and metal building manufacturers
Main Cities Using These Machines: Poznań, Łódź, Katowice, and Szczecin

3. Deck Roll Forming Machines

Specifications:

• Roller Material: GCr15 with hardness HRC 58–62

• Frame Structure: Heavy-duty steel with precision leveling

• Motor Power: 15–22 kW depending on deck profile complexity

• PLC System: Delta or Siemens PLC with automatic stacking options

• Machine Speed: 10–12 meters per minute

• Profile Thickness: 0.8–1.5 mm galvanized or stainless steel

Profiles Produced: Metal decking profiles for concrete slabs
Industries Using These Machines: Construction and commercial building sectors
Main Cities Using These Machines: Warsaw, Gdańsk, and Kraków

4. Highway Guardrail Roll Forming Machines

Specifications:

• Roller Material: Hardened alloy steel with chrome plating

• Frame Structure: Welded steel frame with stress-relief annealing

• Motor Power: 22–37 kW with hydraulic punch and cut

• PLC System: Siemens PLC with touch screen HMI

• Profile Thickness: 2.5–4.5 mm galvanized steel

• Machine Speed: 8–10 meters per minute

Profiles Produced: W-beam and thrie-beam guardrails
Industries Using These Machines: Highway construction and transportation
Main Cities Using These Machines: Warsaw, Lublin, and Katowice

5. Door Frame Roll Forming Machines

Specifications:

• Roller Material: High-quality alloy steel with CNC finishing

• Frame Structure: 350 H-beam frame for durability

• Motor Power: 11–15 kW with post-cutting hydraulic systems

• PLC System: Mitsubishi or Siemens PLC

• Profile Thickness: 0.8–2.0 mm galvanized or cold-rolled steel

• Machine Speed: 12–15 meters per minute

Profiles Produced: Steel door frames and window profiles
Industries Using These Machines: Residential and commercial construction
Main Cities Using These Machines: Warsaw, Gdynia, and Wrocław

Typical Applications of Roll Forming Machines in Poland

• Construction Sector: Roofing sheets, wall panels, and purlins

• Transportation Sector: Guardrails, crash barriers, and side panels

• Industrial Warehousing: Decking panels, metal trusses, and cladding

• HVAC Sector: Air ducts and ventilation system profiles

Troubleshooting Issues in Roll Forming Machines

1. Profile Distortion: Misalignment of rollers may cause incorrect dimensions. Regular roller calibration resolves this issue.

2. Cutting Inaccuracy: Dull blades in hydraulic cutters can cause uneven cutting. Replacing or sharpening the blades ensures precise cuts.

3. PLC Malfunction: Software bugs can cause machine slowdowns. Updating the PLC software or reprogramming resolves this.

4. Material Jamming: Improper material feeding may jam the rollers. Ensuring correct material thickness prevents jams.

Limitations of Roll Forming Machines

• Profile Limitation: Some machines can only produce specific profiles. Customization may require a different setup.

• Initial Investment Cost: High-quality roll forming machines have higher upfront costs.

• Space Requirement: Larger roll forming machines require ample space for setup and operation.

Benefits of Roll Forming Machines

• High Production Efficiency: Continuous forming ensures consistent output with minimal waste.

• Versatility: Machines can handle various metals and profiles with quick changeover options.

• Cost Savings: Roll forming reduces material wastage, leading to cost efficiency.

• Durability: High-grade materials used in the machine ensure longevity and minimal wear.

Installation and Commissioning of Roll Forming Machines

• Foundation Preparation: Ensure a leveled, vibration-free surface for machine stability.

• Electrical Setup: Match voltage and frequency to the machine's power requirements.

• Calibration and Alignment: Test roll alignment to match desired profiles accurately.

• Trial Run: Perform trial runs with scrap materials to fine-tune the machine settings.

Operation and Maintenance of Roll Forming Machines

• Routine Lubrication: Regular lubrication of rollers and moving parts ensures smooth operation.

• Periodic Inspection: Check wear and tear on rollers, cutters, and bearings to prevent unexpected breakdowns.

• PLC Software Maintenance: Regular updates and backups ensure seamless software performance.

• Roller Cleaning: Clean rollers after use to prevent contamination from metal debris.

Design Standards for Roll Forming Machines

• ISO 9001 Certification: Ensures quality control in machine manufacturing.

• CE Certification: Indicates compliance with European safety standards.

• DIN EN Standards: Governs roll forming design, ensuring consistency in output profiles.

Price Range for Roll Forming Machines Internationally

• Roofing Panel Roll Forming Machines: $35,000–$80,000

• C and Z Purlin Roll Forming Machines: $45,000–$90,000

• Deck Roll Forming Machines: $50,000–$100,000

• Highway Guardrail Roll Forming Machines: $70,000–$150,000

• Door Frame Roll Forming Machines: $30,000–$75,000

Main Manufacturers of Roll Forming Machines in Poland

1. Metal-Fach Sp. z o.o. – A leading manufacturer specializing in construction roll forming machines.

2. BUDMAT – Offers roofing and wall panel roll forming machines.

3. Blachy Pruszyński – Produces machines for metal roofing profiles and purlins.

Setup and Operation of Roll Forming Machines

• Machine Assembly: Ensure proper roller and die alignment.

• PLC Configuration: Set operational parameters for desired profiles.

• Trial Runs: Conduct sample runs to verify profile accuracy.

• Operator Training: Provide training for machine operators on safety and troubleshooting.

Why Machine Matcher is Your Best Choice in Poland

Machine Matcher is a global platform designed to simplify the buying and inspection process of roll forming machines. We specialize in connecting buyers with the right machine that suits their profile and production needs. Our experts ensure you receive a machine that meets your exact specifications and quality standards.

How Machine Matcher Helps:

• Profile Matching Expertise: We help you identify machines that best match your desired profiles.

• Pre-Purchase Inspection: Thorough inspection ensures quality and compliance with international standards.

• Global Sourcing Options: Access to a wide range of new and used roll forming machines globally.

• Customization Advice: Tailor machines to your business requirements, including profile modifications and additional features.

Contact Machine Matcher - Speak to one of our roll forming machine experts today:

• UK: +44 20 335 56554

• USA: +1 407 559 7948

• Europe: +32 460 24 13 95

• WhatsApp: +44 20 335 56554

• Email: [email protected]