Most Popular Roll Forming Machines in Austria

Austria’s industrial sector has experienced significant growth in recent years, driving the demand for high-quality roll forming machines across various industries. Roll forming machines play a crucial role in metal fabrication, producing consistent, high-precision profiles used in construction, automotive, and other industries. This guide explores the most popular roll forming machines in Austria, covering their types, specifications, applications, maintenance requirements, troubleshooting, limitations, and more. Additionally, we will discuss how Machine Matcher can help buyers choose the best machine suited to their profile needs.

Types and Specifications of Popular Roll Forming Machines in Austria

1. Roof Panel Roll Forming Machines

   • Specifications:

     • Roller Materials: High-grade steel with chrome coating for durability

     • Frame Size: Heavy-duty steel structure with rigid support

     • Motors: Servo motors with high torque for precise control

     • PLC System: Advanced PLC system with touchscreen HMI interface

     • Speed: 12-15 meters per minute on average

     • Safety: Equipped with safety guards and emergency stop systems

   • Profiles Used:

     • Corrugated panels

     • Standing seam panels

     • PBR and R-panel profiles

   • Industries Using This Machine:

     • Construction and roofing companies

     • Building material manufacturers

2. Highway Guardrail Roll Forming Machines

   • Specifications:

     • Roller Materials: Hardened steel with wear-resistant coating

     • Punching and Notching: Hydraulic punching systems with programmable patterns

     • Frame Size: Reinforced steel frames for heavy-duty operations

     • Speed: 8-12 meters per minute

     • PLC System: Precision control with remote operation capabilities

   • Profiles Used:

     • W-beam and thrie-beam guardrails

   • Industries Using This Machine:

     • Road and highway construction companies

     • Safety barrier manufacturers

3. Purlin Roll Forming Machines (C/Z/U Profiles)

   • Specifications:

     • Roller Materials: High-quality steel with heat-treated rollers

     • Frame Size: Sturdy steel frame with automatic adjustment for profile change

     • Motor: Servo motor with energy-efficient operation

     • PLC System: Intelligent PLC for auto-cutting and punching

     • Speed: 15-20 meters per minute

   • Profiles Used:

     • C, Z, and U-shaped purlins for structural framing

   • Industries Using This Machine:

     • Steel structure manufacturers

     • Industrial building contractors

4. Deck Roll Forming Machines

   • Specifications:

     • Roller Materials: Heavy-duty rollers with hard chrome coating

     • Punching and Notching: Hydraulic punching system for precise pattern cutting

     • PLC System: Integrated control system with auto-stacking options

     • Speed: 10-12 meters per minute

   • Profiles Used:

     • Steel floor decking

   • Industries Using This Machine:

     • Construction and flooring industry

     • Civil engineering companies

Main Cities and Areas in Austria Using Roll Forming Machines

1. Vienna: Austria’s capital and economic hub where construction, steel manufacturing, and automotive industries thrive.

2. Graz: A center for industrial innovation, known for automotive and aerospace applications.

3. Linz: A major player in Austria’s steel industry, home to leading metal fabrication companies.

4. Salzburg: Industrial growth drives demand for roll forming machines, especially in construction.

5. Innsbruck: Rising commercial and residential developments necessitate the use of roofing and deck roll forming machines.

Maintenance Requirements for Roll Forming Machines

1. Regular Lubrication: Ensure all moving parts are lubricated to prevent wear and tear.

2. Inspection of Rollers: Regularly check for misalignment and surface damage.

3. Cleaning of Machine Parts: Remove debris and buildup to avoid disruptions in the forming process.

4. PLC System Updates: Keep the control system software updated to enhance performance.

5. Hydraulic System Maintenance: Check and replace hydraulic fluids to prevent system failures.

Typical Applications of Roll Forming Machines in Austria

• Roofing and cladding panels for commercial and residential buildings

• Structural framing for warehouses and industrial facilities

• Guardrails and safety barriers for highways

• Decking systems for multi-story buildings

• Automotive body components and parts

Troubleshooting Common Issues

1. Inconsistent Profile Quality:

   • Cause: Misaligned rollers or worn-out tooling.

   • Solution: Adjust the rollers and replace damaged tooling.

2. Machine Jamming:

   • Cause: Material buildup or improper coil feeding.

   • Solution: Clean the machine and check coil feeding mechanisms.

3. Hydraulic Malfunctions:

   • Cause: Low fluid levels or contamination.

   • Solution: Refill or replace hydraulic fluid and clean the system.

Limitations of Roll Forming Machines

1. High Initial Investment: Roll forming machines require a significant upfront investment, particularly for advanced models with automation.

2. Limited Flexibility: Machines are often configured for specific profiles, making it challenging to switch between different shapes without tooling changes.

3. Space Requirements: Large machines require adequate space for operation and material handling.

Benefits of Roll Forming Machines

1. High Production Efficiency: Consistent and fast production of high-quality profiles.

2. Reduced Material Waste: Minimal scrap due to precision forming and cutting.

3. Customizable Profiles: Ability to create tailored profiles for different industries.

4. Durability and Longevity: Machines are designed to withstand heavy-duty usage over long periods.

Installation and Commissioning of Roll Forming Machines

1. Site Preparation: Ensure a flat and stable surface with proper electrical and hydraulic connections.

2. Machine Assembly: Align the machine properly and fix the rollers according to profile requirements.

3. Power and PLC Connection: Connect the system to the power supply and calibrate the PLC controls.

4. Test Run and Calibration: Conduct a trial run to test profile accuracy and make necessary adjustments.

5. Operator Training: Provide comprehensive training for machine operators.

Operation and Maintenance of Roll Forming Machines

• Daily Checks: Inspect lubrication points and roller alignment.

• Periodic Servicing: Conduct thorough inspections to identify wear and tear.

• Software Updates: Regularly update the PLC system for optimized performance.

• Emergency Protocols: Implement a quick response system to handle machine malfunctions.

Design Standards for Roll Forming Machines

• CE Certification: Compliance with European safety and quality standards.

• ISO Standards: Meeting international manufacturing standards for machine quality.

• Hydraulic and Electrical Safety Standards: Ensuring safe operation and minimizing electrical hazards.

Price Range of Roll Forming Machines Internationally

• Small to Mid-Sized Machines: $30,000 to $80,000 depending on profile complexity and automation.

• High-End Machines with Advanced Features: $100,000 to $300,000 for heavy-duty and customized roll forming lines.

• Customized Machines for Specialized Profiles: $150,000 to $500,000 depending on specifications.

Main Manufacturers of Roll Forming Machines in Austria

1. FACC AG: Specialized in lightweight construction and profile forming.

2. EVG Group: Produces industrial machinery, including roll forming systems.

3. Andritz AG: A leading manufacturer of high-tech machinery for metal forming industries.

How Machine Matcher Can Help You Buy the Right Roll Forming Machine

Machine Matcher offers expert assistance in helping buyers select the most suitable roll forming machine for their specific profile needs. With extensive knowledge of roll forming machinery and international market trends, Machine Matcher ensures buyers get high-quality machines that align with their production requirements.

• Inspection Services: Comprehensive pre-purchase inspection to assess machine condition.

• Profile Analysis: Matching machines with desired profile specifications.

• Vendor Verification: Ensuring that manufacturers meet quality and compliance standards.

• Price Negotiation: Securing competitive prices and facilitating smooth transactions.

• After-Sales Support: Providing ongoing maintenance and technical assistance.

Contact Machine Matcher - Speak to One of Our Roll Forming Machine Experts Today:

• UK: +44 20 335 56554

• USA: +1 407 559 7948

• Europe: +32 460 24 13 95

• WhatsApp: +44 20 335 56554

• Email: [email protected]

Q&A Section

Q: What factors should I consider when buying a roll forming machine in Austria?
A: Consider factors such as profile requirements, material thickness, machine speed, and automation level.

Q: How often should I maintain my roll forming machine?
A: Regular maintenance is recommended every 3-6 months, depending on usage intensity.

Q: Can I use one machine for multiple profiles?
A: Yes, but profile changes may require tooling adjustments and additional setup.

Q: What safety measures should be taken during machine operation?
A: Use safety guards, emergency stop systems, and train operators to handle the machine safely.

Q: How long does it take to set up and commission a roll forming machine?
A: The installation and commissioning process typically takes 3-5 days, depending on machine complexity.

Machine Matcher is ready to guide you through every step of purchasing, setting up, and operating your roll forming machine in Austria.