Most Popular Roll Forming Machines in Lithuania

Lithuania, a growing hub in the Baltic region, has seen an increasing demand for roll forming machines across various industries. From roofing and construction to automotive and industrial applications, roll forming technology is essential in producing high-quality metal profiles. This blog explores the most popular roll forming machines in Lithuania, their specifications, applications, and maintenance requirements. Additionally, we will discuss how Machine Matcher can help you with inspections, buying, and ensuring the best roll forming machine to meet your profile needs.

Types and Specifications of Roll Forming Machines in Lithuania

1. Roof Panel Roll Forming Machines

   • Specifications:

     • Roller Material: High-grade GCr15 steel with heat treatment.

     • Frame Structure: 350 H-beam steel welded structure.

     • Motor Power: 5.5 kW – 11 kW depending on machine size.

     • PLC System: Siemens or Delta with touch screen operation.

     • Speed: 12–18 m/min.

     • Cutting System: Hydraulic cutting with 5–10 MPa pressure.

   • Profiles Used: Corrugated sheets, trapezoidal panels, and standing seam profiles.

   • Industries: Roofing and cladding industries, commercial and residential construction.

   • Main Cities: Vilnius, Kaunas, Klaipėda, Šiauliai, and Panevėžys.

2. C & Z Purlin Roll Forming Machines

   • Specifications:

     • Roller Material: Cr12 steel with quenching treatment.

     • Frame Structure: Welded steel with shot blasting treatment.

     • Motor Power: 15 kW – 18.5 kW.

     • PLC System: Mitsubishi/Siemens with automatic size adjustment.

     • Speed: 10–15 m/min.

     • Cutting System: Hydraulic pre-cut and post-cut options.

   • Profiles Used: C, Z, and U purlins for steel structures.

   • Industries: Industrial warehouses, steel buildings, and solar mounting systems.

   • Main Cities: Vilnius, Kaunas, and Klaipėda.

3. Highway Guardrail Roll Forming Machines

   • Specifications:

     • Roller Material: 45# steel with chromed surface.

     • Frame Structure: Welded H-beam with reinforcing ribs.

     • Motor Power: 22 kW – 30 kW.

     • PLC System: Delta/Siemens with HMI control.

     • Speed: 10–12 m/min.

     • Cutting System: Hydraulic cutting with high precision.

   • Profiles Used: W-beam and thrie-beam guardrails.

   • Industries: Road construction and highway safety.

   • Main Cities: Vilnius and Kaunas.

4. Door Frame Roll Forming Machines

   • Specifications:

     • Roller Material: GCr15 steel with chrome coating.

     • Frame Structure: Gantry frame with heat-treated shafts.

     • Motor Power: 7.5 kW – 11 kW.

     • PLC System: Siemens/Delta with encoder control.

     • Speed: 10–15 m/min.

     • Cutting System: Hydraulic or servo cutting.

   • Profiles Used: Steel door frames, jambs, and sills.

   • Industries: Construction, housing, and commercial buildings.

   • Main Cities: Panevėžys and Šiauliai.

5. Metal Deck Roll Forming Machines

   • Specifications:

     • Roller Material: Cr12Mov with hardness HRC58-62.

     • Frame Structure: Heavy-duty H-beam structure.

     • Motor Power: 18.5 kW – 22 kW.

     • PLC System: Mitsubishi/Siemens with touch screen operation.

     • Speed: 12–15 m/min.

     • Cutting System: Hydraulic cutting with cooling system.

   • Profiles Used: Metal floor decking panels.

   • Industries: High-rise construction and industrial flooring.

   • Main Cities: Vilnius and Klaipėda.

Typical Applications of Roll Forming Machines in Lithuania

• Construction Industry: Roofing panels, floor decking, and purlins for steel buildings.

• Transportation Sector: Highway guardrails and other safety components.

• Automotive Industry: Car body reinforcements and metal trim profiles.

• Industrial Manufacturing: Custom profiles for machinery and structural applications.

Maintenance Requirements for Roll Forming Machines

To ensure consistent performance and durability of roll forming machines, regular maintenance is essential. The following practices are recommended:

• Lubrication: Regularly lubricate moving parts to prevent wear and tear.

• Roller Inspection: Check rollers for surface damage or alignment issues.

• Hydraulic System Maintenance: Monitor oil levels and replace hydraulic fluid as needed.

• PLC System Updates: Ensure software updates are applied for optimal control.

• Alignment Checks: Regularly check machine alignment to avoid profile distortions.

Price Range for Roll Forming Machines Internationally

The price range for roll forming machines can vary depending on machine type, specifications, and optional extras. Below are typical international price ranges:

• Roof Panel Roll Forming Machines: $25,000 – $60,000

• C & Z Purlin Roll Forming Machines: $40,000 – $80,000

• Highway Guardrail Roll Forming Machines: $80,000 – $150,000

• Door Frame Roll Forming Machines: $20,000 – $50,000

• Metal Deck Roll Forming Machines: $70,000 – $120,000

Main Manufacturers of Roll Forming Machines in Lithuania

While Lithuania imports most of its roll forming machines, a few local manufacturers provide reliable machines and services. However, for high-quality machines with international standards, many Lithuanian businesses import from:

• Dallan (Italy)

• Zhongyuan Machinery (China)

• Samco Machinery (Canada)

• Metform International (USA)

• Botou Golden Integrity Roll Forming Machine Co., Ltd. (China)

Setup and Operation of Roll Forming Machines

Setup Process:

1. Profile Calibration: Load the profile drawing and calibrate rollers.

2. Machine Configuration: Set material gauge, roller speed, and cutting length.

3. Hydraulic System Setup: Connect hydraulic hoses and check pressure levels.

4. PLC Initialization: Load control software and test PLC operation.

Operation Guidelines:

• Load coil material carefully onto the uncoiler.

• Start the machine and monitor profile alignment.

• Adjust roller gaps as needed for different profiles.

• Check cutting length accuracy periodically.

How Machine Matcher Can Help You Buy and Inspect Roll Forming Machines

Machine Matcher is your one-stop solution for buying high-quality roll forming machines tailored to your profile needs. With expertise in inspecting and evaluating machines, Machine Matcher ensures you get the best value for your investment.

Our Services Include:

• Profile Analysis: We assess your profile requirements to match you with the right machine.

• Machine Inspection: We provide thorough inspections of new and used machines to ensure they meet international standards.

• Vendor Verification: We verify the authenticity and quality of manufacturers and suppliers.

• Negotiation and Delivery: We negotiate with suppliers to get you the best price and ensure timely delivery.

Contact Machine Matcher - Speak to one of our roll forming machine experts today:

• UK: +44 20 335 56554

• USA: +1 407 559 7948

• Europe: +32 460 24 13 95

• WhatsApp: +44 20 335 56554

• Email: [email protected]

Troubleshooting Issues of Roll Forming Machines

1. Profile Distortion:

   • Cause: Misaligned rollers or incorrect gap settings.

   • Solution: Realign rollers and check calibration settings.

2. Inconsistent Cutting Length:

   • Cause: PLC misconfiguration or faulty encoder.

   • Solution: Check encoder functionality and reconfigure PLC.

3. Material Jamming:

   • Cause: Improper feeding of coil material.

   • Solution: Realign the coil and ensure smooth feeding.

Limitations of Roll Forming Machines

• Material Thickness Restrictions: Limited capacity for very thick or thin materials.

• Profile Design Complexity: Certain intricate profiles may require specialized rollers.

• High Initial Investment: Advanced machines require significant upfront costs.

Benefits of Roll Forming Machines

• High Production Efficiency: Continuous forming process ensures fast output.

• Cost-Effective Operation: Reduced labor costs due to automation.

• Profile Consistency: Consistent and precise profile dimensions.

Installation and Commissioning of Roll Forming Machines

Installation Steps:

1. Foundation Preparation: Ensure the machine is placed on a level surface.

2. Power Supply Connection: Verify voltage and frequency compatibility.

3. Roller Alignment: Set rollers according to the required profile.

4. Test Run: Perform a dry run to check machine calibration.

Commissioning Process:

• Validate machine speed, cutting length, and PLC settings.

• Conduct sample profile testing and adjust settings for accuracy.

• Provide operator training for smooth operation.

Operation and Maintenance of Roll Forming Machines

Daily Operation:

• Monitor machine speed and product quality.

• Inspect rollers for surface wear.

• Ensure cutting length consistency.

Routine Maintenance:

• Clean rollers and lubricate moving parts.

• Inspect electrical and hydraulic systems regularly.

• Calibrate machine periodically to maintain accuracy.

Design Standards for Roll Forming Machines

Roll forming machines used in Lithuania typically adhere to the following international standards:

• CE Certification: Ensures compliance with European safety standards.

• ISO 9001: Guarantees quality management systems.

• EN 60204-1: Electrical safety requirements for machinery.

Machine Matcher is here to ensure you receive top-quality roll forming machines that adhere to these design standards, enhancing efficiency and product quality.

For further inquiries or assistance, reach out to Machine Matcher to speak with one of our roll forming machine experts.