Most Popular Roll Forming Machines in Kazakhstan

Kazakhstan, with its rapidly developing industrial sector, is increasingly utilizing roll forming machines in construction, infrastructure, and metal fabrication industries. Roll forming machines offer a cost-effective, high-speed method of producing metal profiles used in roofing, cladding, structural frameworks, and more. This blog explores the most popular roll forming machines in Kazakhstan, detailing machine types, specifications, profiles, industries, and key operational aspects.

We will also discuss the price range, key manufacturers, installation and commissioning, troubleshooting issues, limitations, benefits, and how Machine Matcher can assist buyers in Kazakhstan with inspections and purchasing.

1. Types and Specifications of Popular Roll Forming Machines in Kazakhstan

Kazakhstan’s growing infrastructure and construction sectors have created a high demand for various roll forming machines. The most commonly used types include:

a. Roof Panel Roll Forming Machines

• Specifications:

  • Roller Materials: High-grade steel with chrome coating for durability

  • Frame Size: Heavy-duty steel frame with thickness of 16-18 mm

  • Motor: 7.5-15 kW motors depending on machine size

  • Hydraulic Cutting: Automatic cutting with accuracy ±0.5 mm

  • PLC System: Mitsubishi or Siemens PLC with touchscreen control

  • Speed: 10-15 m/min

• Profiles Produced:

  • Trapezoidal roofing sheets

  • Corrugated roofing panels

  • Standing seam roof panels

• Industries Using These Machines:

  • Construction (residential, commercial, and industrial)

  • Agricultural buildings

  • Warehousing and logistics

b. C/Z Purlin Roll Forming Machines

• Specifications:

  • Roller Materials: GCr15 with heat treatment for extended lifespan

  • Frame Structure: Welded steel frame with heavy-duty build

  • Cutting System: Hydraulic cutting with ±0.5 mm accuracy

  • Servo Motors: 11-22 kW motors with energy efficiency

  • PLC System: User-friendly HMI with programmable settings

• Profiles Produced:

  • C and Z-shaped purlins used in steel structures

  • Sizes vary from 80 mm to 300 mm widths

• Industries Using These Machines:

  • Steel construction

  • Industrial warehouses

  • Agricultural facilities

c. Highway Guardrail Roll Forming Machines

• Specifications:

  • Roller Materials: Hardened steel with chrome coating

  • Frame Size: Heavy-duty welded frame structure

  • Cutting System: Hydraulic punching and cutting

  • Motor: 22-37 kW motors

  • PLC System: Fully automated with fault detection

• Profiles Produced:

  • W-beam and thrie-beam guardrails

  • Crash barriers and road safety components

• Industries Using These Machines:

  • Road infrastructure

  • Government projects

  • Highway safety

d. Decking Roll Forming Machines

• Specifications:

  • Roller Materials: Chrome-plated steel for corrosion resistance

  • Cutting System: Hydraulic guillotine with programmable cutting

  • Motor: 15-30 kW for heavy-duty applications

  • PLC System: Advanced PLC with touch control and real-time monitoring

• Profiles Produced:

  • Floor decking panels

  • Composite decking sheets

• Industries Using These Machines:

  • High-rise buildings

  • Industrial infrastructure

  • Residential projects

2. Main Cities and Areas Using Roll Forming Machines in Kazakhstan

The main industrial and commercial hubs in Kazakhstan where roll forming machines are widely used include:

• Almaty: The largest city and economic center, known for its growing construction industry.

• Nur-Sultan (Astana): The capital with increasing infrastructure projects requiring modern building technologies.

• Shymkent: A key city in southern Kazakhstan with a strong presence in steel production.

• Karaganda: A hub for industrial activities, particularly in the manufacturing and mining sectors.

• Aktobe: Growing demand for metal fabrication and construction solutions.

3. Maintenance Requirements for Roll Forming Machines

Proper maintenance ensures the longevity and efficiency of roll forming machines. Key maintenance steps include:

• Lubrication: Regular lubrication of moving parts, including rollers and bearings.

• Inspection: Routine inspection of rollers, dies, and cutting blades for wear and damage.

• Cleaning: Periodic cleaning of rollers to prevent residue buildup.

• Electrical System Checks: Regular assessment of the PLC system and control panel.

• Alignment Calibration: Ensure proper roller alignment to maintain accurate profile shapes.

4. Price Range of Roll Forming Machines Internationally

The price range for roll forming machines varies depending on the machine type, size, and configuration.

• Roof Panel Roll Forming Machines: $25,000 – $70,000

• C/Z Purlin Roll Forming Machines: $45,000 – $150,000

• Highway Guardrail Roll Forming Machines: $100,000 – $250,000

• Decking Roll Forming Machines: $80,000 – $200,000

5. Main Manufacturers of Roll Forming Machines in Kazakhstan

While Kazakhstan imports most roll forming machines, several international manufacturers and suppliers dominate the market. Key manufacturers include:

• Metform International Ltd. – Canada-based manufacturer with a global presence.

• Samco Machinery Ltd. – Known for high-quality roll forming solutions.

• Zhongyuan Machinery Factory – Chinese manufacturer offering affordable solutions.

• Dallan S.p.A. – Italy-based manufacturer specializing in precision roll forming.

• Machine Matcher – A global platform connecting buyers with trusted roll forming machine suppliers.

6. Setup and Operation of Roll Forming Machines

Setup Process:

1. Foundation Preparation: Ensure a level and stable foundation.

2. Machine Assembly: Install rollers, cutting units, and PLC systems.

3. Electrical Connection: Connect power supply with appropriate voltage.

4. Profile Calibration: Configure the machine for the desired profile.

Operation:

1. Loading Coils: Load metal coils onto the uncoiler.

2. Feeding System Activation: Guide material through the rollers.

3. Profile Forming: The material passes through forming stations.

4. Cutting and Stacking: Profiles are cut and stacked as per programmed settings.

7. How Machine Matcher Can Help Buyers in Kazakhstan

Machine Matcher is a leading platform that simplifies the process of buying and inspecting roll forming machines. Our expertise ensures that buyers in Kazakhstan receive the best-suited machines for their needs.

Inspection Services

• On-site and remote inspections to verify machine condition

• Assessment of machine specifications and operational performance

• Verification of compliance with international quality standards

Buying Assistance

• Matching buyers with verified global suppliers

• Assistance with profile selection based on project needs

• Evaluation of technical specifications for different machine types

Contact Machine Matcher

Speak to one of our roll forming machine experts today:

• UK: +44 20 335 56554

• USA: +1 407 559 7948

• Europe: +32 460 24 13 95

• WhatsApp: +44 20 335 56554

• Email: [email protected]

8. Typical Applications of Roll Forming Machines

• Roofing and Cladding: Metal panels for commercial, industrial, and residential buildings.

• Structural Frameworks: C/Z purlins and steel studs for support structures.

• Safety Infrastructure: Guardrails for roads and highways.

• Industrial Decking: Composite panels for flooring systems.

9. Troubleshooting Issues in Roll Forming Machines

• Profile Distortion: Check roller alignment and material thickness.

• Inconsistent Cutting: Inspect cutting blades and hydraulic systems.

• Material Jamming: Verify feeding speed and alignment.

• PLC Errors: Perform diagnostics on the control system.

• Excessive Wear on Rollers: Replace or recondition worn rollers.

10. Limitations of Roll Forming Machines

• Profile Flexibility: Limited to specific profiles without additional tooling.

• Material Thickness Range: Machines must be configured for specific thicknesses.

• High Initial Investment: Advanced machines can be expensive for smaller businesses.

11. Benefits of Roll Forming Machines

• High Production Speed: Continuous profile production with minimal downtime.

• Consistent Quality: Precision engineering ensures uniform profiles.

• Cost Efficiency: Low waste and high material utilization.

• Automation Options: PLC systems enable fully automated processes.

12. Installation and Commissioning of Roll Forming Machines

• Pre-Installation Preparation: Site inspection and layout planning.

• Machine Setup: Assembly and calibration of rollers and cutting units.

• Commissioning: Test runs and fine-tuning to ensure smooth operation.

• Operator Training: Training for machine operators and maintenance staff.

13. Operation and Maintenance of Roll Forming Machines

• Operation: Ensure that machine settings align with the profile specifications. Monitor performance and inspect finished profiles regularly.

• Maintenance: Schedule routine maintenance, including lubrication, blade replacement, and PLC system diagnostics.

14. Design Standards for Roll Forming Machines

• Compliance with ISO 9001:2015 for quality management.

• Adherence to CE Certification for safety and operational standards.

• Machines comply with ASTM Standards for materials and profile accuracy.

By choosing Machine Matcher, buyers in Kazakhstan can ensure the best quality roll forming machines tailored to their specific profile needs, supported by professional inspection and after-sales services.