Most Popular Roll Forming Machines in France

This guide covers the most popular roll forming machines in France Types, Industries, Costs, and Expert Buying Help

Posted on Sunday, July 16, 2023

France is a growing market for roll forming machines, with various industries depending on these machines to produce high-quality profiles used in construction, automotive, renewable energy, and more. Roll forming technology has become a critical part of France’s industrial infrastructure, especially in cities like Paris, Marseille, Lyon, and Toulouse, where major manufacturing and construction activities take place.

This article explores the most popular roll forming machines in France, including their types, specifications, profiles, industries served, pricing, maintenance, troubleshooting, and how Machine Matcher can assist in selecting the ideal machine for your profile needs.

Types and Specifications of Popular Roll Forming Machines in France

1. Roof Panel Roll Forming Machines

  • Specifications:

    • Roller Materials: GCr15 steel with heat treatment

    • Punching & Notching: Hydraulic or servo-driven systems

    • Frame Size: 350–450 mm H-beam or welded steel structure

    • Motors: 7.5–15 kW depending on the profile

    • PLC System: Siemens or Mitsubishi for automation

    • Machine Speed: 10–25 m/min

    • Safety Guards: Enclosures with emergency stop systems

  • Profiles Produced:

    • Corrugated panels

    • Standing seam panels

    • Snap lock and rib panels

  • Industries:

    • Residential and commercial construction

    • Roofing and cladding companies

    • Solar panel mounting system manufacturers

2. Highway Guardrail Roll Forming Machines

  • Specifications:

    • Roller Materials: CR12 Mov with hard chrome coating

    • Punching & Notching: Hydraulic punching and pre-cut system

    • Frame Size: 400–500 mm steel frame with welded reinforcements

    • Motors: 15–30 kW depending on profile complexity

    • PLC System: Delta or Siemens for advanced control

    • Machine Speed: 8–15 m/min

  • Profiles Produced:

    • W-beam and thrie-beam guardrails

    • Barrier profiles with customized designs

  • Industries:

    • Road safety and infrastructure companies

    • Government road management authorities

3. Purlin Roll Forming Machines (C/Z/U Channel)

  • Specifications:

    • Roller Materials: GCr15 steel with heat treatment

    • Hydraulic Cutting System: 45° and 90° adjustable angles

    • Frame Size: 350 mm H-beam with welded structure

    • Motors: 11–22 kW depending on size

    • PLC System: Schneider or Siemens

    • Machine Speed: 10–20 m/min

  • Profiles Produced:

    • C, Z, and U-shaped purlins for structural use

  • Industries:

    • Steel framing and construction companies

    • Pre-engineered building manufacturers

4. Door Frame Roll Forming Machines

  • Specifications:

    • Roller Materials: High-grade steel with chromium plating

    • Frame Size: 300–450 mm welded steel frame

    • Servo Motors: 7.5–12 kW for precision feeding

    • PLC System: Siemens with HMI interface

    • Machine Speed: 10–15 m/min

    • Safety Guards: Enclosed with emergency shutdown

  • Profiles Produced:

    • Steel door frames

    • Window profiles

    • Jamb trim profiles

  • Industries:

    • Residential and commercial building manufacturers

    • Door and window fabricators

5. Deck Roll Forming Machines

  • Specifications:

    • Roller Materials: CR12 steel with heat treatment

    • Frame Size: 350–500 mm welded structure

    • Motors: 15–30 kW based on deck profile complexity

    • PLC System: Delta or Siemens for automation

    • Machine Speed: 8–12 m/min

    • Safety Guards: Full enclosure with sensor protection

  • Profiles Produced:

    • Floor decking panels

    • Roof deck panels

  • Industries:

    • Construction and civil engineering projects

    • Pre-fabricated building companies

Main Cities and Areas in France Using Roll Forming Machines

  • Paris: Leading hub for commercial construction and automotive industries.

  • Marseille: A port city where guardrails and structural profiles are in high demand.

  • Lyon: Industrial area with a focus on solar panel mounting systems and roofing profiles.

  • Toulouse: Aerospace and aviation industries utilizing specialized roll-formed components.

Typical Applications of Roll Forming Machines

  • Roof and wall cladding

  • Structural framing (C/Z purlins)

  • Highway guardrails and safety barriers

  • Automotive components

  • Solar mounting systems

  • HVAC ductwork and channels

  • Door and window frames

Maintenance Requirements for Roll Forming Machines

To ensure optimal performance and extend the machine's lifespan, regular maintenance is essential. Key maintenance tasks include:

  • Lubrication: Regularly apply lubricants to rollers, bearings, and cutting blades.

  • Roller Alignment: Inspect and realign rollers to avoid profile deformation.

  • Hydraulic System Check: Monitor and replace hydraulic fluid when necessary.

  • Electrical System Inspection: Check for loose connections and malfunctioning PLCs.

  • Cleaning: Remove dust, debris, and metal particles to prevent component wear.

Pricing Range of Roll Forming Machines Internationally

  • Roof Panel Roll Forming Machines: $25,000 – $80,000

  • Highway Guardrail Roll Forming Machines: $60,000 – $150,000

  • Purlin Roll Forming Machines: $45,000 – $120,000

  • Door Frame Roll Forming Machines: $30,000 – $100,000

  • Deck Roll Forming Machines: $50,000 – $130,000

Main Manufacturers of Roll Forming Machines in France

  • CID Roll Forming Technology: Known for high-precision roll forming machines catering to various industries.

  • FIMI Group France: Specializes in roll forming solutions for steel and aluminum profiles.

  • Dimeco Alipresse: Manufacturer of advanced coil processing and roll forming equipment.

Setup and Operation of Roll Forming Machines

Setup Process:

  1. Install and Level the Machine: Ensure the base is level to avoid alignment issues.

  2. Load the Coil: Feed the metal coil into the uncoiler.

  3. Roller Alignment: Calibrate rollers based on the required profile.

  4. PLC Configuration: Program profile dimensions and machine settings.

Operation Process:

  1. Start the Machine: Engage the main power and hydraulic systems.

  2. Feed Material: Guide the coil through the rollers.

  3. Profile Formation: Monitor the roller stations for uniform profile production.

  4. Cut to Length: Use the hydraulic cutter or fly-cut system for precise cutting.

How Machine Matcher Can Help You Buy the Best Roll Forming Machine

Machine Matcher simplifies the process of purchasing a roll forming machine by offering expert guidance and personalized recommendations. We help identify machines best suited to your profile requirements, ensuring that you invest in a machine that aligns with your operational and production goals.

Our Services Include:

  • Machine Inspection: We conduct thorough inspections to ensure quality standards.

  • Profile Matching: We identify machines that meet your exact profile needs.

  • Supplier Verification: We work only with verified and trusted suppliers.

  • Custom Configuration Support: We help configure the machine for your profile dimensions.

  • After-Sales Support: We offer ongoing maintenance advice and operational training.

Contact Machine Matcher - Speak to one of our roll forming machine experts today:

  • UK: +44 20 335 56554

  • USA: +1 407 559 7948

  • Europe: +32 460 24 13 95

  • WhatsApp: +44 20 335 56554

  • Email: [email protected]

Troubleshooting Issues in Roll Forming Machines

  • Profile Misalignment: Check roller positions and realign if needed.

  • Excessive Wear on Rollers: Inspect for debris and apply lubricant.

  • Hydraulic System Failure: Check for oil leaks and replace worn-out seals.

  • PLC Malfunction: Update software and reset factory settings.

  • Material Jamming: Ensure coil feeding and straightening are properly adjusted.

Limitations of Roll Forming Machines

  • Material Thickness Constraints: Limited to specific gauge ranges.

  • Profile Complexity: Highly intricate profiles may require customized tooling.

  • High Initial Investment: Higher upfront costs compared to other metal forming methods.

Benefits of Roll Forming Machines

  • High Production Speed: Consistent and fast profile output.

  • Minimal Material Waste: High accuracy reduces material wastage.

  • Customization Flexibility: Machines can be configured for diverse profiles.

  • Low Maintenance Costs: Routine maintenance keeps costs low.

Installation and Commissioning of Roll Forming Machines

Installation Steps:

  1. Site Preparation: Ensure a flat and stable foundation.

  2. Machine Positioning: Align the machine with production workflow.

  3. Electrical and Hydraulic Connections: Connect to a suitable power supply.

  4. Roller Calibration: Configure rollers for the desired profile.

Commissioning Process:

  • Test Run: Conduct a test run to check for alignment and profile accuracy.

  • Profile Verification: Verify that the produced profile meets quality standards.

  • Operator Training: Train staff to operate and maintain the machine effectively.

Design Standards for Roll Forming Machines

Roll forming machines in France adhere to international standards, including:

  • EN ISO 12100: Safety standards for machinery design.

  • EN 60204-1: Electrical safety standards for industrial machinery.

  • CE Certification: Compliance with European health and safety regulations.

Machine Matcher can help ensure that your selected machine meets these design standards and is ready for seamless operation.

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