Posted on Thursday, July 27, 2023
Sweden is a growing market for roll forming machines, with industries across construction, automotive, and metalworking relying on high-quality roll-formed profiles. As Sweden moves towards sustainable building practices and advanced infrastructure, the demand for efficient, precision-engineered roll forming machines has increased significantly. In this blog, we will explore the most popular roll forming machines used in Sweden, including their specifications, applications, pricing, and maintenance requirements. We will also discuss how Machine Matcher can help buyers inspect and purchase the ideal roll forming machine to meet their profile needs.
Specifications:
Roller Material: High-grade chrome-plated steel or GCr15 with heat treatment.
Frame Size: Heavy-duty steel frame with welded construction.
Motor Power: 5.5 kW to 15 kW depending on panel width.
Cutting System: Hydraulic cutting system with PLC control.
PLC System: Siemens or Mitsubishi with touchscreen interface.
Machine Speed: 10-20 meters per minute.
Safety: Equipped with safety guards and emergency stop features.
Profiles Used: Corrugated panels, standing seam panels, and trapezoidal roof panels.
Industries: Construction, residential and commercial roofing, and industrial buildings.
Main Cities Using This Machine: Stockholm, Gothenburg, Malmö, Uppsala, and Västerås.
Specifications:
Roller Material: GCr15 steel with chrome coating for durability.
Frame Size: Robust steel frame with automatic size adjustment.
Motor Power: 7.5 kW to 18.5 kW.
PLC System: Siemens PLC for automatic control and size changes.
Cutting System: Hydraulic post-cutting system with auto-punching.
Machine Speed: 15-30 meters per minute.
Profiles Used: C and Z purlins of varying widths and thicknesses.
Industries: Commercial and industrial steel structures, warehouses, and solar panel mounts.
Main Cities Using This Machine: Stockholm, Gothenburg, Linköping, and Örebro.
Specifications:
Roller Material: Heat-treated, hardened steel.
Frame Size: Heavy-duty frame with high precision guiding systems.
Motor Power: 11 kW to 22 kW.
PLC System: Delta or Siemens PLC system.
Cutting System: Hydraulic guillotine for post-cutting.
Machine Speed: 10-15 meters per minute.
Profiles Used: Ribbed steel decking, composite deck panels.
Industries: Commercial construction, high-rise buildings, and parking structures.
Main Cities Using This Machine: Malmö, Helsingborg, and Västerås.
Specifications:
Roller Material: Alloy steel with CNC precision.
Frame Size: Sturdy frame with automatic feeding and leveling systems.
Motor Power: 15 kW to 30 kW.
PLC System: PLC with HMI touch panel for user-friendly operations.
Cutting System: Hydraulic cutting with punching capability.
Machine Speed: 8-12 meters per minute.
Profiles Used: W-beam, thrie-beam guardrails.
Industries: Road safety, highway infrastructure.
Main Cities Using This Machine: Gothenburg, Umeå, and Norrköping.
Specifications:
Roller Material: Precision-machined steel rollers with chrome plating.
Frame Size: Solid steel frame with robust design.
Motor Power: 5.5 kW to 12 kW.
PLC System: Siemens PLC for automatic operation.
Cutting System: Hydraulic cutting with pre-punching system.
Machine Speed: 12-20 meters per minute.
Profiles Used: Door frames, window frames, and jamb profiles.
Industries: Construction, interior finishing, and commercial door installations.
Main Cities Using This Machine: Stockholm, Västerås, and Örebro.
Construction Sector: Roofing panels, purlins, and floor decking for commercial and industrial buildings.
Automotive Industry: Structural components and panels for vehicles.
Renewable Energy Sector: Solar panel mounting systems and profiles.
Infrastructure Projects: Highway guardrails and road safety equipment.
Regular Lubrication: Ensure all moving parts are lubricated to prevent wear and tear.
Roller Inspection: Check roller alignment and wear to maintain profile accuracy.
PLC and Electrical System Checks: Inspect control systems regularly for functionality and calibration.
Hydraulic System Maintenance: Monitor hydraulic oil levels and replace as needed.
Cleaning and Rust Prevention: Clean machine surfaces and apply rust-preventive agents to protect critical components.
Roof Panel Roll Forming Machines: $25,000 - $75,000 depending on features and capacity.
C and Z Purlin Roll Forming Machines: $45,000 - $120,000 based on automation and size range.
Floor Deck Roll Forming Machines: $50,000 - $150,000 depending on deck width and complexity.
Highway Guardrail Roll Forming Machines: $100,000 - $250,000 depending on production capacity.
Door Frame Roll Forming Machines: $20,000 - $80,000 based on profile complexity and size.
Samesor Oy: A leading manufacturer offering high-speed roll forming machines.
Dallan S.p.A.: Provides a wide range of metalworking machinery.
CIDAN Machinery Group: A reliable provider of roll forming and metal fabrication solutions.
Bystronic Scandinavia: Specializing in high-quality roll forming equipment.
Site Preparation: Ensure the workspace is level and equipped with the necessary power supply.
Machine Setup: Position the machine, align rollers, and calibrate for profile dimensions.
Testing and Calibration: Run test profiles to verify dimensions and accuracy.
Training and Handover: Provide operational training for staff and finalize machine handover.
Daily Operations: Ensure correct material feeding, monitor speed, and profile accuracy.
Routine Maintenance: Inspect and replace worn parts, lubricate rollers, and monitor hydraulic systems.
Annual Overhaul: Conduct a full system inspection, recalibrate PLC settings, and replace worn-out components.
Profile Misalignment: Adjust rollers and realign feed guides.
Hydraulic Pressure Loss: Check hydraulic oil levels and inspect for leaks.
PLC Error Codes: Reset the system and update firmware if needed.
Material Jamming: Inspect the feed system and remove blockages.
Profile Flexibility: Some machines are limited to fixed profile types.
Initial Investment Cost: Higher upfront costs for high-capacity and automated machines.
Space Requirements: Large floor space is needed for bigger roll forming machines.
High Production Efficiency: Faster production times with minimal material waste.
Consistent Profile Quality: Precision-engineered rollers ensure profile accuracy.
Customization Options: Ability to tailor profiles to meet specific project requirements.
Cost-Effective Production: Lower labor costs and minimal material handling.
ISO 9001: Quality management and performance standards.
CE Marking: Compliance with European safety regulations.
EN 10162: Specifications for cold-rolled profiles.
ANSI Standards: Ensuring operational safety and accuracy.
Machine Matcher is the leading platform for connecting global buyers with reliable roll forming machine manufacturers. Whether you are looking for new or used roll forming machines to suit your business profile, Machine Matcher ensures a smooth and transparent buying process. Our experts assist with:
Profile Matching: We help you choose the best roll forming machine based on your desired profile.
Inspection and Quality Verification: Our team inspects machines to ensure compliance with quality standards.
Logistics and Shipping Support: We coordinate hassle-free delivery and installation.
Technical Support and After-Sales Service: We provide ongoing support to ensure smooth machine operation.
UK: +44 20 335 56554
USA: +1 407 559 7948
Europe: +32 460 24 13 95
WhatsApp: +44 20 335 56554
Email: [email protected]
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