Most Popular Roll Forming Machines in Ghana

Ghana’s construction and manufacturing sectors have seen rapid growth over the past decade, driving increased demand for quality steel products and reliable roll forming machinery. From roofing sheet production to construction trim, Ghanaians across major cities like Accra, Kumasi, and Takoradi rely heavily on roll forming machines to meet industrial and residential project demands.

In this guide, we’ll cover the most popular roll forming machines in Ghana, including their specifications, the profiles they produce, what industries use them, where they're commonly operated, maintenance needs, cost ranges, manufacturers, setup, and operation. We’ll also explain how Machine Matcher can help you find the ideal machine for your business in Ghana.

Popular Types of Roll Forming Machines in Ghana

1. Roofing Sheet Roll Forming Machines

Used For: Corrugated, IBR, and Step Tile roofing panels
Industries: Construction, Roofing, Real Estate Development

Specifications:

• Material Thickness: 0.3mm to 0.7mm

• Roller Material: GCr15 with hard chrome coating

• Speed: 12–20 meters per minute

• Power Supply: 380V, 50Hz, 3-Phase (can be customized for Ghana’s 230V grid)

• Cutting System: Hydraulic cutting with high-precision encoder

• PLC Control: Siemens or Delta with touchscreen operation

Popular Profiles in Ghana:

• IBR 686

• Corrugated 840

• Step Tile 1085

2. Ridge Cap Roll Forming Machines

Used For: Producing roof ridge capping profiles for sealing roofs
Industries: Roofing contractors, Metal roofing fabricators

Specifications:

• Material Thickness: 0.3mm–0.6mm

• Profile Width: Typically 300mm–450mm

• Frame: 300H beam welded structure

• Roller Stations: 10–12 stations

• Main Motor Power: 5.5kW–7.5kW

3. C & Z Purlin Roll Forming Machines

Used For: Structural steel support frames
Industries: Warehouse construction, Steel building fabrication

Specifications:

• Material Thickness: 1.5mm–3.0mm

• Purlin Sizes: C100–C300 and Z120–Z300

• Change System: Manual or automatic size change

• Punching: Hydraulic punching for bolt holes

• Speed: 10–15 meters per minute

4. Gutter Roll Forming Machines

Used For: Water drainage systems for buildings
Industries: Construction, Building Materials Manufacturing

Specifications:

• Material Thickness: 0.4mm–0.6mm

• Profile Types: Half-round, K-style, Box gutters

• Roller Stations: 12–16

• Power: 5.5kW–7.5kW

Main Cities and Areas Using Roll Forming Machines in Ghana

1. Accra: Ghana’s capital is a hub for residential and commercial roofing manufacturers.

2. Kumasi: A growing city with increasing industrial developments and small-scale factories.

3. Takoradi: With its location near the port, Takoradi serves as a center for construction material distribution.

4. Tema: As an industrial zone and port city, Tema supports steel imports and manufacturing.

5. Tamale: Expanding infrastructure and real estate development drive demand for roofing machines.

Types of Profiles Commonly Used in Ghana

• IBR Roofing Sheets (686mm effective width)

• Corrugated Roofing Sheets (840mm and 850mm)

• Step Tile Roofing (Roman and Milano styles)

• Ridge Cap (plain and embossed)

• C Channel and Z Channel (for purlin use)

• Rain Gutters (half-round and box type)

These profiles are widely used in:

• Residential Housing

• Schools

• Warehouses

• Churches

• Office Complexes

Maintenance Requirements

Maintaining roll forming machines in Ghana’s climate requires consistent attention to keep machines running smoothly and avoid production downtime.

Daily Maintenance:

• Clean rollers and cutting blades to remove metal dust

• Check for oil leaks and loose bolts

• Inspect the PLC system for any error messages

Weekly Maintenance:

• Lubricate moving parts

• Check hydraulic fluid levels

• Tighten chain drives and inspect for wear

Monthly Maintenance:

• Test safety systems and emergency stops

• Inspect and calibrate the encoder and cutting system

• Examine motors and gearboxes

Preventative maintenance can prolong machine life and reduce unexpected repair costs.

Setup and Operation

Setup Process:

1. Install on Level Surface: Place the machine on a solid, flat floor to avoid frame misalignment.

2. Connect Power Supply: Match local voltage and phase (Ghana commonly uses 230V single phase or 400V 3-phase).

3. Material Feed Alignment: Ensure coil sheet is centered and properly fed through rollers.

4. PLC Calibration: Set profile lengths, batch quantities, and cutting intervals via the touchscreen.

Operation:

• Load the steel coil using an uncoiler or manual feed

• Start the PLC system and set required specifications

• Press start to begin the roll forming process

• Use auto or manual cutting options

• Collect finished profiles at the end of the line or with an automatic stacker

Training for operators typically takes 1–2 days and can be provided by suppliers or technical teams.

Machine Pricing in Ghana

Low-End Machines:

• Used Roofing Sheet Machines: $9,000–$15,000

• Manual Ridge Cap Machines: $7,000–$10,000

Mid-Range Machines:

• New Roofing Sheet Roll Formers: $18,000–$25,000

• Gutter and Ridge Machines (Fully Auto): $14,000–$20,000

High-End Machines:

• Automatic C&Z Purlin Roll Formers: $45,000–$65,000

• Fully Automatic Step Tile Machines: $30,000–$50,000

• Servo-driven Roll Formers with High-Speed PLC: $60,000+

Pricing depends on brand, automation level, size range, accessories (like uncoilers, stackers), and origin of components (China, Europe, India).

Leading Manufacturers Supplying Roll Forming Machines to Ghana

While Ghana has limited local production, several international manufacturers and suppliers regularly sell machines into the country:

• Chinese Brands: Liming, Brother Union, Zhongyuan

• Indian Manufacturers: Rolltech, Maxmach

• European Suppliers: Dallan (for high-end systems)

• Ghanaian Distributors: Work through local agents for Chinese and Indian brands

Many buyers in Ghana also work directly with overseas suppliers through platforms like Machine Matcher, which offers verified listings, personalized recommendations, and secure transactions.

Question and Answer Section

Q: What is the best roll forming machine for roofing in Ghana?
A: The most popular choice is a step tile or IBR sheet roll forming machine with 0.4–0.5mm material capacity and hydraulic cutting system.

Q: Can roll forming machines run on single-phase power in Ghana?
A: Most industrial machines require 3-phase 400V power, but some smaller machines can be modified for single-phase upon request.

Q: How long does it take to install a new roll forming machine?
A: Basic installation can be done in 1–2 days. Machines with automation or size-change features may require 3–4 days of setup and training.

Q: Where can I buy used roll forming machines in Ghana?
A: You can source used machines locally or import through Machine Matcher’s verified dealer network.

Q: How do I get spare parts in Ghana?
A: Many common parts are interchangeable and can be sourced locally or ordered through international suppliers. Machine Matcher offers sourcing assistance for hard-to-find parts.

Why Choose Machine Matcher?

Machine Matcher helps buyers in Ghana find the right roll forming machine based on profile needs, production size, budget, and available infrastructure. Whether you need a new step tile machine, a used C purlin line, or a full roofing production setup, Machine Matcher connects you with the best options worldwide.

We assist with:

• Machine selection and custom specifications

• Sourcing from trusted manufacturers

• Logistics and shipping to Ghana

• After-sales support and spare part sourcing

Our team understands the unique requirements of Ghanaian businesses and delivers tailored solutions to maximize your investment.

Contact Machine Matcher

Speak to one of our roll forming machine experts today:
UK: +44 20 335 56554
USA: +1 407 559 7948
Europe: +32 460 24 13 95
WhatsApp: +44 20 335 56554
Email: [email protected]