Most Popular Roll Forming Machines in Greece

Greece is a growing market for roll forming machines, especially in the construction, automotive, and renewable energy industries. With its strategic location in Europe and increasing demand for high-quality metal products, Greece has seen a steady rise in the use of roll forming machines. This guide explores the most popular roll forming machines in Greece, covering types, specifications, profiles, industries, and regions where these machines are most commonly used. It also provides insights on maintenance, troubleshooting, installation, operation, and how Machine Matcher can help buyers find the best machine to meet their profile needs.

Popular Roll Forming Machines in Greece

1. Roofing Panel Roll Forming Machines

• Specifications:

  • Roller Material: GCr15 steel with heat treatment

  • Frame Size: 350-450 H-beam steel

  • Motors: 5.5 kW – 15 kW depending on the panel profile

  • PLC System: Siemens or Mitsubishi with touch screen controls

  • Machine Speed: 12-20 meters per minute

  • Cutting System: Hydraulic or servo-driven

• Profiles:

  • Trapezoidal roofing panels

  • Corrugated sheets

  • Standing seam panels

• Industries:

  • Construction and roofing

  • Commercial and residential buildings

  • Warehousing and industrial facilities

• Regions Using These Machines:

  • Athens, Thessaloniki, Patras, and Heraklion

2. C and Z Purlin Roll Forming Machines

• Specifications:

  • Roller Material: Cr12 steel with heat treatment

  • Punching and Notching: Hydraulic punching with multi-station capability

  • Frame Size: Heavy-duty welded frame

  • Motors: 7.5 kW – 22 kW depending on purlin size

  • PLC System: Advanced control system with servo motors

  • Machine Speed: 10-15 meters per minute

• Profiles:

  • C and Z purlins of various sizes and thicknesses

  • Adjustable profiles with width and height variation

• Industries:

  • Commercial and industrial construction

  • Structural framing

  • Solar panel mounting systems

• Regions Using These Machines:

  • Athens, Larissa, Volos, and Kavala

3. Highway Guardrail Roll Forming Machines

• Specifications:

  • Roller Material: GCr15 or Cr12 with heat treatment

  • Punching System: Hydraulic punching with automatic feeding

  • Frame Size: 450 H-beam steel structure

  • Motors: 18.5 kW – 30 kW depending on profile thickness

  • PLC System: Siemens with automatic length and punching control

  • Machine Speed: 10-15 meters per minute

• Profiles:

  • W-beam and thrie-beam guardrails

  • Galvanized and coated materials

• Industries:

  • Road safety infrastructure

  • Highway and bridge construction

  • Municipal infrastructure

• Regions Using These Machines:

  • Thessaloniki, Athens, Rhodes, and Crete

4. Floor Deck Roll Forming Machines

• Specifications:

  • Roller Material: High-grade steel with hard chrome coating

  • Hydraulic Cutting System: Servo-driven or hydraulic

  • Frame Size: Heavy-duty steel frame with solid structure

  • Motors: 11 kW – 22 kW depending on profile

  • PLC System: Fully automated with precision control

  • Machine Speed: 12-20 meters per minute

• Profiles:

  • Galvanized steel floor decking panels

  • Ribbed and plain panels for concrete reinforcement

• Industries:

  • Commercial and industrial building projects

  • Multi-story construction

  • Infrastructure projects

• Regions Using These Machines:

  • Athens, Thessaloniki, Piraeus, and Corfu

Typical Applications of Roll Forming Machines in Greece

• Construction Industry: Roofing, purlins, decking panels, and facade cladding.

• Automotive Sector: Frame components, crash barriers, and structural reinforcements.

• Renewable Energy: Solar panel mounting systems and wind turbine components.

• Transportation Infrastructure: Highway guardrails and sound barriers.

Maintenance Requirements for Roll Forming Machines

1. Lubrication: Regular lubrication of rollers, bearings, and gearboxes to prevent wear and friction.

2. Cleaning and Inspection: Clean the machine thoroughly and inspect rollers for debris buildup.

3. Alignment Checks: Verify roller alignment to maintain profile accuracy.

4. Hydraulic System Maintenance: Regularly change hydraulic oil and clean the filtration system.

5. Electrical System Inspection: Check PLC connections, wiring, and sensors for optimal performance.

Price Range for Roll Forming Machines Internationally

• Roofing Panel Machines: $30,000 – $80,000

• C and Z Purlin Machines: $50,000 – $120,000

• Highway Guardrail Machines: $80,000 – $150,000

• Floor Deck Machines: $60,000 – $100,000

Main Manufacturers of Roll Forming Machines in Greece

• Local Manufacturers:

  • Omega Forming Systems

  • Technoform Solutions

  • Hellas Roll Forming Industries

• International Manufacturers:

  • Samco Machinery

  • Bradbury Group

  • ZHONGTUO Roll Forming Machinery

Setup and Operation of Roll Forming Machines

1. Installation: Secure the machine on a level surface, connect power supply, and calibrate the PLC system.

2. Roller Adjustment: Align and configure rollers to the desired profile.

3. Loading Coils: Load steel coils into the uncoiler and adjust feed tension.

4. PLC Configuration: Input profile dimensions and cutting length into the PLC system.

5. Test Run: Run the machine at low speed to verify profile accuracy before full production.

6. Production and Monitoring: Monitor the process for consistency and quality.

Troubleshooting Issues with Roll Forming Machines

• Profile Deformation: Check roller alignment and coil feed tension.

• Hydraulic Cutting Errors: Inspect hydraulic pressure and blade sharpness.

• PLC System Errors: Review PLC programming and wiring connections.

• Misfeeding of Coil: Ensure correct coil loading and tension settings.

• Uneven Cutting: Calibrate cutting die and ensure hydraulic pressure consistency.

Limitations of Roll Forming Machines

• Material Restrictions: Certain machines may be limited to specific steel thicknesses.

• Profile Flexibility: Machines designed for specific profiles may not be adaptable for other profiles.

• High Initial Investment: High-quality roll forming machines can be costly, requiring careful budgeting.

Benefits of Roll Forming Machines

• High Production Speed: Produces consistent profiles at high speed.

• Reduced Labor Costs: Minimal manual intervention required during operation.

• Customizable Profiles: Ability to manufacture a variety of profiles based on industry needs.

• Improved Product Quality: Consistency and accuracy in profile dimensions.

Installation and Commissioning

• Pre-installation Inspection: Ensure power supply, hydraulic system, and space requirements.

• Foundation Preparation: Install the machine on a vibration-free and leveled foundation.

• Electrical and Hydraulic Connection: Connect the system to the required voltage and test hydraulic functionality.

• Commissioning: Run multiple test profiles to ensure the machine is operating to specifications.

Operation and Maintenance

• Operation: Input profile parameters, monitor machine performance, and ensure consistent production.

• Routine Maintenance: Clean, lubricate, and inspect critical machine parts to avoid downtime.

• Preventive Maintenance: Schedule routine checks for rollers, motors, and PLC systems to extend machine life.

Design Standards for Roll Forming Machines

• ISO 9001 Certification: Quality management standards to ensure consistent production.

• CE Certification: Compliance with European Union safety standards.

• ASTM Standards: Adherence to international profile and material standards.

Why Machine Matcher is the Best Choice for Buying Roll Forming Machines

Machine Matcher helps buyers find the best roll forming machines by considering profile requirements, material specifications, and industry standards. Our expert team ensures that every machine undergoes a comprehensive inspection to guarantee quality and performance. We assist with:

• Profile Selection: Matching the right machine to your profile needs.

• Inspection and Testing: Thorough inspection and testing before shipment.

• Shipping and Delivery: Coordination of shipping and logistics to Greece.

Contact Machine Matcher – Speak to One of Our Roll Forming Machine Experts Today:

• UK: +44 20 335 56554

• USA: +1 407 559 7948

• Europe: +32 460 24 13 95

• WhatsApp: +44 20 335 56554

• Email: [email protected]

Question and Answer Section

Q: What types of profiles can be produced using roll forming machines in Greece?
A: Roll forming machines in Greece can produce roofing panels, purlins, guardrails, floor decking, and facade cladding profiles.

Q: How long does it take to set up and calibrate a roll forming machine?
A: Setup and calibration typically take 2-3 days, depending on machine size and complexity.

Q: What is the average lifespan of a roll forming machine?
A: With regular maintenance, most roll forming machines have a lifespan of 15-20 years.

Q: Can roll forming machines be modified to produce different profiles?
A: Yes, some machines come with adjustable rollers and dies, allowing for profile variation.

Q: What is the most common cause of machine breakdowns?
A: Misalignment of rollers and hydraulic system malfunctions are the most common causes.

Machine Matcher ensures that you invest in the best machine for your needs and provides expert guidance throughout the buying process.