Most Popular Roll Forming Machines in North Macedonia

North Macedonia is experiencing a growing demand for roll forming machines due to the increasing infrastructure projects, metal construction, and industrial development. Roll forming machines offer precision, durability, and cost-effectiveness, making them the preferred choice for industries involved in metal fabrication, roofing, construction, and more. This article explores the most popular roll forming machines in North Macedonia, highlighting their specifications, profiles, industries, areas of use, and the benefits they bring.

Types of Roll Forming Machines in North Macedonia

1. Roof Panel Roll Forming Machines

• Specifications:

  • Roller Materials: High-grade steel with chrome coating

  • Motor: 5-7.5 kW depending on the profile

  • PLC Control: Fully automatic with touch screen interface

  • Cutting System: Hydraulic cutting with ±0.5 mm precision

  • Speed: 12-15 meters per minute

  • Frame Size: 300-350 mm H-beam for stable operation

• Profiles Used:

  • Trapezoidal Panels

  • Corrugated Roofing Sheets

  • Standing Seam Panels

• Industries Using These Machines:

  • Roofing and Construction

  • Industrial Warehouses

  • Commercial and Residential Buildings

• Main Cities/Areas Using This Machine:

  • Skopje

  • Bitola

  • Tetovo

  • Kumanovo

  • Ohrid

2. C/Z Purlin Roll Forming Machines

• Specifications:

  • Roller Materials: GCr15 steel with heat treatment

  • Motor: 11-15 kW depending on thickness

  • Hydraulic Cutting System: With servo motor control for high accuracy

  • Forming Speed: 15-20 meters per minute

  • Frame: Welded steel structure with stress relief treatment

• Profiles Used:

  • C Purlins

  • Z Purlins

• Industries Using These Machines:

  • Steel Structures and Warehouses

  • Industrial Sheds

  • Pre-engineered Buildings

• Main Cities/Areas Using This Machine:

  • Skopje

  • Prilep

  • Gostivar

  • Veles

3. Highway Guardrail Roll Forming Machines

• Specifications:

  • Roller Materials: 45# Steel with Hard Chrome Plating

  • Motor: 18-22 kW depending on thickness

  • PLC Control: Automatic with error detection system

  • Cutting System: Hydraulic cutting with high-precision control

  • Speed: 8-12 meters per minute

• Profiles Used:

  • W-Beam Guardrails

  • Thrie-Beam Guardrails

• Industries Using These Machines:

  • Road Construction

  • Traffic Management Systems

• Main Cities/Areas Using This Machine:

  • Skopje

  • Kavadarci

  • Bitola

  • Tetovo

4. Deck Roll Forming Machines

• Specifications:

  • Roller Materials: GCr12 steel with heat treatment

  • Motor: 7.5-11 kW depending on the profile

  • PLC Control: Fully automatic with touch screen

  • Cutting System: Hydraulic with ±0.5 mm precision

  • Speed: 12-18 meters per minute

• Profiles Used:

  • Floor Decking Panels

  • Steel Deck Sheets

• Industries Using These Machines:

  • High-Rise Buildings

  • Industrial and Commercial Projects

• Main Cities/Areas Using This Machine:

  • Skopje

  • Kumanovo

  • Veles

  • Gostivar

Maintenance Requirements for Roll Forming Machines

Proper maintenance is crucial to ensure the longevity and efficiency of roll forming machines. Regular maintenance includes:

• Lubrication: Apply lubricant to moving parts to prevent wear and tear.

• Inspection: Periodically inspect rollers, shafts, and bearings for any signs of damage.

• Cleaning: Clean the machine thoroughly to prevent the buildup of debris.

• Hydraulic System Check: Ensure hydraulic fluids are at the appropriate levels and free of contaminants.

• Alignment Check: Verify that the rollers and cutting systems are properly aligned to prevent profile distortion.

Price Range for Roll Forming Machines Internationally

The price of roll forming machines varies based on the type, complexity, and specifications:

• Roof Panel Roll Forming Machines: $25,000 - $60,000

• C/Z Purlin Roll Forming Machines: $40,000 - $90,000

• Highway Guardrail Roll Forming Machines: $60,000 - $120,000

• Deck Roll Forming Machines: $45,000 - $85,000

Main Manufacturers of Roll Forming Machines in North Macedonia

While North Macedonia imports most roll forming machines, some key manufacturers include:

• Boschert GmbH

• Dallan Spa

• Formtek Group

• Zhangjiagang City Saibo Science & Technology Co., Ltd.

Setup and Operation of Roll Forming Machines

• Setup Process:

  1. Align and secure the machine on a flat surface.

  2. Load the coil into the uncoiler system.

  3. Set the desired profile specifications in the PLC.

  4. Calibrate the cutting system for precision.

• Operation Process:

  1. Start the machine through the PLC control system.

  2. Monitor the roll forming process to ensure consistent output.

  3. Inspect profiles for dimensional accuracy.

How Machine Matcher Can Help with Inspections and Buying

Machine Matcher simplifies the process of finding, inspecting, and buying roll forming machines. Our services include:

• Profile Matching: Ensuring the machine matches your required profile specifications.

• Inspection and Quality Check: Conducting rigorous quality inspections to ensure compliance with industry standards.

• Supplier Verification: Vetting manufacturers and ensuring reliability.

• Logistics and Shipping: Assisting with secure and timely delivery.

Contact Machine Matcher - Speak to one of our roll forming machine experts today:

• UK: +44 20 335 56554

• USA: +1 407 559 7948

• Europe: +32 460 24 13 95

• WhatsApp: +44 20 335 56554

• Email: [email protected]

Typical Applications of Roll Forming Machines

• Construction Industry: Roofing panels, floor decking, and wall cladding.

• Automotive Industry: Automotive panels and chassis parts.

• Highway Infrastructure: Guardrails and protective barriers.

• Industrial Structures: Purlins for steel frames and storage racks.

Troubleshooting Common Issues

1. Misalignment of Rollers:

   • Cause: Improper setup or wear on rollers.

   • Solution: Realign rollers and ensure proper calibration.

2. Profile Distortion:

   • Cause: Incorrect pressure settings.

   • Solution: Adjust roller pressure to match material thickness.

3. Hydraulic System Malfunction:

   • Cause: Contaminated hydraulic fluid.

   • Solution: Drain and replace hydraulic fluid.

Limitations of Roll Forming Machines

• Limited Flexibility: Machines designed for a specific profile may not be easily adapted for other profiles.

• High Initial Investment: Capital costs can be high for advanced systems.

• Material Thickness Restrictions: Machines are typically optimized for a specific thickness range.

Benefits of Roll Forming Machines

• High Production Efficiency: Continuous operation reduces production time.

• Consistency and Precision: Uniform profiles with minimal variation.

• Cost Savings: Reduced labor and minimal material wastage.

• Customization: Machines can be tailored to produce specific profiles.

Installation and Commissioning

• Installation Steps:

  1. Position the machine on a stable foundation.

  2. Connect the electrical and hydraulic systems.

  3. Load and calibrate the material coil.

• Commissioning Steps:

  1. Test machine functionality and profile accuracy.

  2. Run trial operations to ensure smooth performance.

  3. Train operators on system control and safety.

Operation and Maintenance

• Daily Checks:

  • Inspect lubrication levels.

  • Verify profile accuracy.

• Monthly Checks:

  • Inspect hydraulic system and cutting tools.

  • Clean the machine thoroughly.

• Annual Checks:

  • Conduct a full system inspection.

  • Replace worn-out components.

Design Standards for Roll Forming Machines

Roll forming machines must comply with:

• ISO 9001: Quality management system requirements.

• CE Certification: European safety compliance.

• ANSI Standards: Safety and operational standards.

By choosing Machine Matcher, buyers in North Macedonia can ensure they receive the best roll forming machines tailored to their production needs. Contact us today to discuss your roll forming machine requirements.