Most Popular Roll Forming Machines in Portugal

Roll forming machines are widely used in Portugal across multiple industries, including construction, automotive, and renewable energy. These machines are capable of transforming metal sheets into customized profiles, ensuring consistency and accuracy in mass production. This blog explores the most popular roll forming machines in Portugal, highlighting their specifications, profiles, industries served, and regions where these machines are most commonly used. We will also discuss maintenance requirements, common issues, benefits, and international price ranges. Additionally, we will cover how Machine Matcher can assist buyers in Portugal with inspections and purchasing.

Types and Specifications of Roll Forming Machines in Portugal

1. Roof Panel Roll Forming Machines

• Specifications:

  • Roller Material: High-grade steel with chrome coating

  • Frame Size: 300-450 H-beam structure

  • Cutting System: Hydraulic cutting with post-cut mechanism

  • Motor Power: 7.5–15 kW depending on panel thickness

  • PLC System: Siemens or Mitsubishi for automated control

  • Machine Speed: 15–30 meters per minute

• Profiles Used:

  • Trapezoidal panels

  • Corrugated roofing sheets

  • Standing seam panels

• Industries Served:

  • Construction and roofing

  • Agricultural storage

  • Residential and commercial buildings

2. C Purlin and Z Purlin Roll Forming Machines

• Specifications:

  • Roller Material: GCr15 with heat treatment

  • Frame: Steel plate welded with stress relief treatment

  • Punching and Notching: Hydraulic system with pre-punching and cutting

  • Motor Power: 11–22 kW depending on purlin thickness

  • PLC Control: Panasonic or Siemens with touch screen interface

  • Machine Speed: 10–20 meters per minute

• Profiles Used:

  • C purlins

  • Z purlins

• Industries Served:

  • Industrial buildings

  • Warehouses and hangars

  • Solar mounting systems

3. Deck Roll Forming Machines

• Specifications:

  • Roller Material: 45# steel with hard chrome plating

  • Frame: 400 H-beam welded frame

  • Hydraulic Cutting: Post-cut system with PLC synchronization

  • Motor Power: 18.5 kW for heavy-gauge profiles

  • PLC System: Delta or Siemens for automatic control

  • Machine Speed: 12–20 meters per minute

• Profiles Used:

  • Metal decking panels

  • Composite floor decks

• Industries Served:

  • High-rise buildings

  • Parking structures

  • Industrial flooring

4. Highway Guardrail Roll Forming Machines

• Specifications:

  • Roller Material: Cr12 heat-treated rollers

  • Frame: 500 H-beam with reinforced structure

  • Hydraulic Punching and Cutting: CNC-controlled punching with high precision

  • Motor Power: 22–37 kW depending on thickness

  • PLC System: Omron or Siemens for advanced automation

  • Machine Speed: 10–15 meters per minute

• Profiles Used:

  • W-beam guardrails

  • Thrie-beam guardrails

• Industries Served:

  • Road infrastructure

  • Safety barrier manufacturing

5. Gutter and Downspout Roll Forming Machines

• Specifications:

  • Roller Material: GCr15 with precision grinding

  • Frame: 350 H-beam structure for stability

  • Motor Power: 7.5–15 kW based on profile dimensions

  • PLC System: Mitsubishi with remote PLC control

  • Machine Speed: 12–25 meters per minute

• Profiles Used:

  • Half-round gutters

  • K-style gutters

  • Downspouts

• Industries Served:

  • Rainwater management

  • Residential and commercial buildings

Key Cities and Areas Using Roll Forming Machines in Portugal

• Lisbon: Industrial hubs focusing on construction and metalworking industries

• Porto: Significant demand for roofing and purlin systems for commercial buildings

• Setúbal: Focus on shipbuilding and automotive components

• Braga and Coimbra: Emerging regions for metal fabrication and sheet metal industries

• Aveiro: Specialized in solar mounting structures and metal profiles

Maintenance Requirements for Roll Forming Machines

1. Lubrication: Regularly lubricate rollers, bearings, and drive chains to prevent wear.

2. Roller Inspection: Check for any deformation, cracks, or corrosion in the rollers.

3. Hydraulic System: Maintain hydraulic oil levels and inspect for leaks.

4. PLC System Calibration: Periodically update and calibrate the PLC system to ensure smooth operation.

5. Blade and Cutting System: Sharpen and replace blades to maintain clean and precise cuts.

Typical Applications of Roll Forming Machines in Portugal

• Construction Industry: Roofing panels, floor decks, and cladding profiles

• Automotive Sector: Structural profiles, door frames, and side panels

• Renewable Energy: Solar panel mounting structures and purlins

• Transportation Infrastructure: Guardrails and safety barriers

• Industrial Warehouses: Purlins and decking systems

Troubleshooting Common Issues

1. Misaligned Rollers: Adjust roller settings to prevent profile deformation.

2. Hydraulic Failure: Inspect the hydraulic system for leaks and check for low oil pressure.

3. PLC Errors: Reboot or reconfigure the PLC to restore functionality.

4. Material Jamming: Check the feeding system and adjust coil tension.

5. Cutting Inaccuracy: Calibrate the cutting blades and ensure proper alignment.

Limitations of Roll Forming Machines

• Material Thickness Limitations: Machines are designed for specific thickness ranges, exceeding which may damage rollers.

• Profile Design Constraints: Complex profiles may require additional tooling and customized roller sets.

• High Initial Investment: Advanced roll forming machines can be expensive, requiring careful planning.

• Space Requirements: Machines require adequate space for coil loading, forming, and cutting operations.

Benefits of Roll Forming Machines

• High Production Efficiency: Consistent profiles with minimal wastage.

• Customization Flexibility: Ability to create diverse profiles using different roller sets.

• Cost-Effectiveness: Reduced labor costs and minimal raw material waste.

• Precision and Accuracy: Uniform profiles with minimal dimensional variations.

Installation and Commissioning of Roll Forming Machines

1. Site Preparation: Ensure adequate space, foundation, and power supply.

2. Machine Assembly: Connect all mechanical, hydraulic, and electrical systems.

3. Testing and Calibration: Run trial operations to calibrate roller settings and PLC parameters.

4. Operator Training: Provide hands-on training for operators and maintenance teams.

5. Final Inspection: Ensure all safety features and controls are functioning properly.

Operation and Maintenance Guidelines

• Daily Checks: Inspect lubrication systems, roller alignment, and cutting mechanisms.

• Periodic Maintenance: Clean and replace worn-out parts such as blades and rollers.

• Hydraulic System Service: Check for oil levels, filter changes, and pressure settings.

• PLC System Updates: Upgrade firmware and recalibrate for consistent operation.

Design Standards for Roll Forming Machines

• ISO 9001: Quality management standards for manufacturing consistency.

• CE Certification: Compliance with European safety and environmental regulations.

• EN 1090: Standards for structural steel and aluminum components.

• ANSI Standards: Compliance with American safety and performance standards.

Price Range for Roll Forming Machines Internationally

• Roof Panel Roll Forming Machines: $25,000–$80,000

• C/Z Purlin Roll Forming Machines: $40,000–$120,000

• Deck Roll Forming Machines: $50,000–$150,000

• Guardrail Roll Forming Machines: $70,000–$200,000

• Gutter and Downspout Machines: $20,000–$70,000

Main Manufacturers of Roll Forming Machines in Portugal

• Joris Ide Group: Leading provider of roll forming equipment and steel profiles.

• Perfilgroup: Specializes in customized roll forming machines for various industries.

• Ferpinta: Supplier of structural profiles and metal sheets used in roll forming.

Why Machine Matcher is the Best Choice for Buying Roll Forming Machines

Machine Matcher is an industry leader that connects buyers with the most suitable roll forming machines worldwide. Our platform provides a streamlined process for inspecting, selecting, and purchasing machines tailored to your production requirements. We offer:

• Pre-Purchase Inspections: Ensuring machine quality and condition before purchase.

• Profile Compatibility Matching: Matching machines to your desired profiles and materials.

• Logistical Support: Coordinating shipping and installation for buyers in Portugal.

• Expert Consultation: Professional guidance to choose the right machine for your industry.

How Machine Matcher Helps with Inspection and Buying Roll Forming Machines

1. Inspection Services:
   Machine Matcher offers pre-purchase inspections to assess the condition, functionality, and performance of roll forming machines. Our experts verify roller alignment, PLC system integrity, and hydraulic performance to ensure the machine meets industry standards.

2. Profile Compatibility Analysis:
   We analyze your desired profiles and recommend machines that align with your production requirements. Whether you need roofing panels, purlins, or guardrails, Machine Matcher ensures a perfect match.

3. Logistical Coordination:
   We assist with arranging shipping, delivery, and on-site installation of the machines. Our team ensures compliance with Portugal’s safety and quality standards during commissioning.

4. After-Sales Support:
   Machine Matcher provides ongoing support, operator training, and maintenance guidelines to ensure smooth operation after installation.

Contact Machine Matcher – Speak to One of Our Roll Forming Machine Experts Today:

• UK: +44 20 335 56554

• USA: +1 407 559 7948

• Europe: +32 460 24 13 95

• WhatsApp: +44 20 335 56554

• Email: [email protected]