Most Popular Roll Forming Machines in Jordan

Jordan has witnessed a growing demand for roll forming machines due to its thriving construction, infrastructure, and manufacturing sectors. These machines are essential for producing high-quality metal profiles used in various applications. This guide explores the most popular roll forming machines in Jordan, including specifications, profiles, industries that use them, main cities and areas where they are used, maintenance requirements, and other crucial aspects to help buyers make informed decisions.

Types and Specifications of Popular Roll Forming Machines in Jordan

1. Roof Panel Roll Forming Machines

   • Specifications:

     • Roller Material: GCr15 steel with chrome coating

     • Frame Structure: Welded steel frame with robust support

     • Drive System: Gearbox or chain drive

     • PLC Control: Automatic system with HMI touchscreen

     • Cutting System: Hydraulic cutting with high precision

     • Speed: 12-15m/min (standard) and 20-25m/min (high-speed models)

   • Profiles Produced: Trapezoidal, corrugated, and standing seam panels.

   • Industries: Roofing and cladding for residential, commercial, and industrial projects.

2. C/Z Purlin Roll Forming Machines

   • Specifications:

     • Roller Material: High-grade steel with heat treatment

     • Punching and Notching: Servo-driven punching for precise hole patterns

     • Frame Size: Heavy-duty frame to ensure stability

     • Motor System: Servo motors with high torque

     • Cutting System: Hydraulic pre-cut or post-cut options

     • Speed: 8-15m/min depending on profile size

   • Profiles Produced: C and Z-shaped purlins with various thicknesses.

   • Industries: Steel structure construction, warehouse frameworks, and pre-engineered buildings.

3. Highway Guardrail Roll Forming Machines

   • Specifications:

     • Roller Material: High-strength alloy steel

     • Frame Structure: Welded steel with extra rigidity

     • Cutting System: Hydraulic cutting for precise length control

     • Drive System: Chain or gearbox drive

     • Speed: 10-15m/min

   • Profiles Produced: W-beam and thrie-beam guardrails.

   • Industries: Road safety, highway infrastructure, and public works.

4. Door Frame and Window Frame Roll Forming Machines

   • Specifications:

     • Roller Material: Hardened steel with chrome coating

     • PLC System: Fully automated with digital controls

     • Cutting: Hydraulic cutting with precise tolerance

     • Frame Structure: Welded steel for durability

     • Speed: 12-20m/min

   • Profiles Produced: Steel door and window frames.

   • Industries: Residential, commercial, and industrial building construction.

5. Shelf Panel Roll Forming Machines

   • Specifications:

     • Roller Material: High-strength steel

     • PLC Control: Automatic control for accurate cutting and punching

     • Frame Structure: Robust frame with powder coating

     • Speed: 15-25m/min

   • Profiles Produced: Storage racks and shelf panels.

   • Industries: Warehousing, retail, and logistics industries.

Main Cities and Areas Using Roll Forming Machines in Jordan

• Amman: The capital city, with high demand for roll forming machines in construction, warehousing, and industrial applications.

• Zarqa: A hub for heavy industries, including steel fabrication and manufacturing.

• Irbid: Focused on infrastructure and commercial development projects.

• Aqaba: Industrial zones and trade centers requiring large-scale production of metal profiles.

• Mafraq: Home to industrial complexes that rely on metal forming machinery.

Maintenance Requirements for Roll Forming Machines

1. Lubrication: Regular lubrication of roller bearings and cutting blades to reduce wear and ensure smooth operation.

2. Alignment Check: Inspect and adjust roller alignment to avoid profile distortion.

3. Hydraulic System Maintenance: Monitor and replace hydraulic oil regularly to prevent system failure.

4. PLC and Electrical System Inspection: Ensure the control system and electrical connections remain in optimal condition.

5. Cleaning and Rust Prevention: Clean rollers and frames to prevent debris buildup and corrosion.

Price Range for Roll Forming Machines Internationally

• Roof Panel Roll Forming Machines: $20,000 – $80,000

• C/Z Purlin Roll Forming Machines: $50,000 – $120,000

• Highway Guardrail Roll Forming Machines: $70,000 – $150,000

• Door Frame and Window Frame Roll Forming Machines: $30,000 – $70,000

• Shelf Panel Roll Forming Machines: $40,000 – $90,000

Main Manufacturers of Roll Forming Machines in Jordan

• Local Fabricators: Small to medium-sized workshops specializing in customized roll forming solutions.

• International Brands: Imported machines from China, India, and Europe dominate the market, providing high-precision equipment for Jordan's industries.

Setup and Operation of Roll Forming Machines

1. Machine Installation:

   • Place the machine on a leveled surface to ensure stability.

   • Connect the power supply as per machine requirements.

   • Test hydraulic and electrical systems before operation.

2. Profile Setup:

   • Load the correct coil into the uncoiler.

   • Set up the rollers according to the desired profile.

   • Adjust punching and cutting settings if necessary.

3. Operation:

   • Calibrate the PLC control for profile length and speed.

   • Run a test batch to ensure proper profile dimensions.

   • Monitor operation to ensure smooth production flow.

Why Machine Matcher is Your Best Partner in Buying Roll Forming Machines

Machine Matcher simplifies the process of selecting and purchasing the right roll forming machine tailored to your profile needs. Whether you need a machine for roofing panels, purlins, guardrails, or door frames, Machine Matcher provides:

• Expert Advice: Our team of experts assesses your project requirements to recommend the most suitable machine.

• Inspection and Quality Assurance: We conduct detailed inspections to ensure the machine meets global standards.

• Wide Range of Machines: Access a vast inventory of new and used roll forming machines.

• Customized Solutions: We provide personalized solutions to meet unique profile requirements.

• After-Sales Support: Comprehensive assistance with setup, maintenance, and troubleshooting.

Contact Machine Matcher

Speak to one of our roll forming machine experts today:

• UK: +44 20 335 56554

• USA: +1 407 559 7948

• Europe: +32 460 24 13 95

• WhatsApp: +44 20 335 56554

• Email: [email protected]

Typical Applications of Roll Forming Machines

• Roofing and Cladding: Metal panels for industrial and commercial buildings.

• Steel Structures: C and Z purlins for pre-engineered buildings.

• Road Safety: Guardrails for highways and infrastructure projects.

• Storage Systems: Shelf panels and racks for warehousing.

• Door and Window Frames: Durable steel profiles for building construction.

Troubleshooting Common Issues in Roll Forming Machines

1. Misalignment of Rollers: Adjust roller positions to correct profile distortion.

2. Hydraulic System Failure: Check and replace hydraulic fluid as required.

3. PLC System Errors: Inspect wiring and software programming for faults.

4. Uneven Cutting: Calibrate the cutting system for consistent lengths.

5. Material Jamming: Clean the feed path and remove obstructions.

Limitations of Roll Forming Machines

• Profile Complexity: Limited ability to handle highly complex profile shapes.

• Material Restrictions: Some machines may not support very thick or high-strength materials.

• High Initial Investment: Advanced machines can be costly for small manufacturers.

Benefits of Roll Forming Machines

• High Efficiency: Continuous production reduces lead times.

• Cost-Effective: Lower material wastage and labor costs.

• Consistent Quality: Uniform profiles with high dimensional accuracy.

• Versatility: Suitable for a wide range of metal profiles.

Installation and Commissioning of Roll Forming Machines

1. Site Preparation: Ensure the foundation is leveled and power supply connections are ready.

2. Machine Alignment: Properly align the machine for smooth profile flow.

3. Hydraulic and Electrical Connections: Connect all systems and test them before initial operation.

4. Trial Run: Conduct trial runs to calibrate profile dimensions and correct any misalignments.

Operation and Maintenance of Roll Forming Machines

• Daily Monitoring: Check system performance and address any unusual vibrations or noises.

• Regular Lubrication: Apply lubricants to rollers and bearings to prevent wear.

• Hydraulic Oil Replacement: Change hydraulic oil periodically to ensure smooth operation.

• Cleaning and Inspection: Clean rollers, cutting dies, and frame to prevent dust buildup.

Design Standards for Roll Forming Machines

• Machines should comply with ISO 9001:2015 standards for quality management.

• Electrical and safety systems should meet CE standards to ensure safe operation.

• Hydraulic systems should conform to ANSI standards to maintain performance and reliability.

By choosing Machine Matcher, you are guaranteed to find a roll forming machine that meets your project requirements with expert guidance, inspection services, and after-sales support. Contact Machine Matcher today to start your journey toward reliable roll forming solutions.