Posted on Thursday, September 7, 2023
Roll forming technology has steadily made its way into emerging markets across Africa, including São Tomé and Príncipe. Though small in size, this island nation is witnessing growing interest in infrastructure, construction, and light manufacturing, creating demand for efficient, precision metal forming equipment.
In this guide, we’ll explore the most popular roll forming machines in São Tomé and Príncipe, including detailed specifications, common profiles, industries that use them, locations with the highest demand, maintenance tips, cost expectations, manufacturers, and how to operate these machines. We’ll also explain how Machine Matcher can help connect you with the right machine for your specific needs.
Specifications:
Roller Material: GCr15 steel with hard chrome coating
Roller Stations: 16–24
Drive System: Chain or gearbox drive
Cutting System: Hydraulic cutter with Cr12Mov blades
Control: PLC with touch screen
Speed: 10–15 meters per minute (standard), up to 40 m/min (high-speed models)
Profiles: Corrugated, trapezoidal, and IBR roof panels
Industries: Residential roofing, commercial buildings, and light industrial construction
Specifications:
Material Thickness: 1.5–3.0 mm
Changeover: Manual or automatic size adjustment
Cutting: Post-cut or pre-cut with hydraulic shear
Power: 15–30 kW
Control: PLC with automatic length and quantity setting
Profiles: C and Z purlins used in steel frame structures
Industries: Warehouses, solar mounting structures, agricultural buildings
Specifications:
Roller Stations: 16–20
Material: Galvanized steel or aluminum
Gauge: 0.5–1.0 mm
Cutting Type: Hydraulic
Speed: 10–15 m/min
Profiles: Half-round, box-style, and K-style gutters
Industries: Construction, rainwater management, housing projects
Specifications:
Profile Options: Square and round downspouts
Material Thickness: 0.4–0.8 mm
Cutting: Flying saw or hydraulic shear
Output Speed: 10 m/min
Industries: Residential and public building water drainage systems
Specifications:
Roller Stations: 12–18
Cutting: Hydraulic with angle adjustment
Profile Width: 200–400 mm
Speed: 10–15 m/min
Industries: Roofing and finishing components
Corrugated roof sheets for rural and coastal homes
IBR roof panels in commercial buildings
Trapezoidal panels in new construction projects
C/Z purlins in steel structural frames
Gutters and downpipes for rainwater control in tropical zones
Ridge caps to finish roofs and protect from water ingress
Construction & Real Estate: Residential and commercial building
Public Infrastructure: Schools, clinics, and community centers
Agriculture: Storage buildings and greenhouses
Tourism & Hospitality: Resorts and accommodation structures
Solar Energy: C/Z purlin frames for mounting solar panels
São Tomé City – The capital is the hub for government construction and private development.
Trindade – A growing town with expanding residential zones.
Neves – Important for commercial and industrial roofing projects.
Santana – Rising demand for small-scale workshops and housing.
Porto Alegre & Guadalupe – Infrastructure improvements driving sheet metal use.
Regular maintenance ensures longevity and optimal performance. Key practices include:
Daily Checks: Inspect rollers, chains, and lubrication levels.
Weekly Tasks: Clean the rollers, inspect cutting blades, check hydraulic fluid.
Monthly Maintenance: Check motor alignment, test PLC system calibration, and inspect gearboxes.
Annually: Replace worn-out rollers or seals and conduct a full machine service.
Proper operator training is essential to reduce wear and operational mistakes.
Q: What is the typical lifespan of a roll forming machine?
A: With proper maintenance, these machines can last 10–15 years or more.
Q: Do I need three-phase electricity to run a machine?
A: Yes, most machines require 380V three-phase power. Some smaller machines can be configured for 220V or 240V if needed.
Q: Can one machine produce multiple profiles?
A: Some models, like C/Z purlin machines with automatic size change, allow profile variation. Most roofing machines are single-profile unless customized.
Q: What kind of training is needed to operate the machine?
A: Basic training on feeding coil, operating the PLC, and safety procedures is required. Most suppliers provide video training or remote support.
Q: How long does it take to set up the machine once delivered?
A: Usually between 1–3 days depending on the model. Some machines are plug-and-play with minimal assembly.
Low-End Machines:
Basic roofing or trim forming models
Price: USD $15,000–$25,000
Ideal for small workshops or startup businesses
High-End Machines:
Fully automated, high-speed production lines
Price: USD $60,000–$120,000+
Suited for commercial and industrial operations
Pricing depends on automation level, speed, material thickness capacity, and included features.
There are currently no large-scale domestic manufacturers of roll forming machines in São Tomé and Príncipe. Most businesses import machines from Europe, China, Turkey, or India. However, there is a growing number of local workshops and operators using imported machines for profile production.
Foundation: Ensure a flat, concrete surface for machine placement.
Uncoiler Setup: Install and load the coil.
Machine Alignment: Check and adjust roller alignment.
Electrical Connection: Connect to the required power supply.
Hydraulics & Lubrication: Fill and test systems.
Trial Run: Test the machine with a short coil to check performance.
Load coil into the uncoiler
Feed coil into the roll forming section
Set profile length and quantity in the PLC
Start automatic run
Monitor product output and stacking
Machine Matcher is your global connection to roll forming equipment tailored for your business in São Tomé and Príncipe. Here’s how we help:
Profile-Based Matching: Share your required profile, and we’ll match you with the best-fit machine.
New and Used Options: Choose from affordable used machines or brand-new production lines.
Global Supplier Network: We work with trusted manufacturers from China, Turkey, Europe, and beyond.
Expert Support: Our team advises on setup, operation, shipping, and maintenance.
Local Adaptation: Machines are configured for your local power supply and operating conditions.
We know the regional challenges and profile demands. Whether you need to produce roofing, gutters, purlins, or trim, we help you get started fast.
Speak to one of our roll forming machine experts today:
UK: +44 20 335 56554
USA: +1 407 559 7948
Europe: +32 460 24 13 95
WhatsApp: +44 20 335 56554
Email: [email protected]
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