Most Popular Roll Forming Machines in Democratic Republic of the Congo

This guide covers the most popular roll forming machines in Democratic Republic of the Congo: Types, Industries, Costs, and Expert Buying Help

Posted on Wednesday, October 11, 2023

The Democratic Republic of the Congo (DRC) is rapidly developing its infrastructure and industrial capabilities. With increasing demand for construction materials, metal products, and customized steel components, roll forming machines are becoming more essential than ever in the country’s economic growth. Whether you're involved in roofing, steel frame construction, or manufacturing, choosing the right roll forming machine is key.

In this article, we’ll explore the most popular roll forming machines in the DRC, covering machine types, specifications, common profiles, industries using them, locations with high usage, maintenance tips, pricing, setup and operation, and more. We'll also explain how Machine Matcher can help you find the right machine for your needs.

Types of Roll Forming Machines in the Democratic Republic of the Congo

1. Roofing Sheet Roll Forming Machines

  • Specifications:

    • Roller Material: GCr15 steel, hard chrome coated

    • Motor Power: 5.5–15 kW depending on profile and thickness

    • Cutting System: Hydraulic or fly-cut shear

    • PLC: Siemens or Delta with touchscreen interface

    • Frame: 300–450 H-beam or welded base

  • Profiles Used:

    • Trapezoidal roofing

    • Corrugated sheets

    • Tile profiles (step tile)

  • Industries:

    • Residential and commercial construction

    • Roofing companies

    • Sheet metal supply businesses

2. C/Z Purlin Roll Forming Machines

  • Specifications:

    • Adjustable size system for different web widths (C100–C300)

    • Roller Stations: 16–20

    • Servo Flying Cut for fast changeovers

    • Power: 15–22 kW

  • Profiles Used:

    • Structural purlins for roof and wall support

  • Industries:

    • Industrial building construction

    • Steel frame warehouses

    • Logistics facilities

3. Downspout and Gutter Roll Forming Machines

  • Specifications:

    • Roller Material: 45# steel with chromium coating

    • Size Range: 4 to 6 inches diameter downspouts

    • Cutting: Hydraulic guillotine

  • Profiles Used:

    • Round and rectangular downpipes

    • Half-round and box gutters

  • Industries:

    • Residential and commercial roofing installation

    • Rainwater management solutions

4. Decking Roll Forming Machines

  • Specifications:

    • Thickness: 0.8–1.5 mm galvanized or galvalume steel

    • Width: 1000–1220 mm input coil

    • Output Speed: Up to 15–25 m/min

  • Profiles Used:

    • Floor deck profiles

    • Composite slab support

  • Industries:

    • High-rise buildings

    • Commercial construction

    • Bridge construction

5. Door Frame Roll Forming Machines

  • Specifications:

    • Suitable Material: Galvanized, cold-rolled, stainless steel

    • Frame size: 50–150 mm

    • PLC automation with punching and embossing options

  • Profiles Used:

    • Door frames

    • Window frames

  • Industries:

    • Interior and exterior door manufacturing

    • Industrial and commercial buildings

Most Commonly Used Profiles in the DRC

  • Trapezoidal roofing sheets: Widely used in urban and rural construction

  • Corrugated panels: Economical and popular for storage units and rural structures

  • C & Z purlins: For steel frame buildings

  • Floor decking: Seen in modern commercial projects in Kinshasa and Lubumbashi

  • Rain gutter systems: Essential for managing heavy rainfall

  • Door and window profiles: Used in prefabricated housing and urban housing projects

Industries Using Roll Forming Machines

  • Construction and Roofing Companies

  • Steel Frame Builders

  • Prefab Housing Manufacturers

  • Hardware Supply and Distribution

  • Local Machine Shops and Fabricators

  • Infrastructure and Public Works Contractors

Key Areas and Cities Using Roll Forming Machines

  1. Kinshasa – The capital and economic hub, most machines are installed here.

  2. Lubumbashi – A mining city with industrial-scale construction projects.

  3. Goma & Bukavu – Regional centers for development, increasingly using prefab structures.

  4. Mbuji-Mayi – Growing demand for housing and basic infrastructure.

  5. Kolwezi & Likasi – Areas with mining and logistics development.

Maintenance for Roll Forming Machines

Maintaining roll forming machines in DRC conditions involves:

  • Daily cleaning to remove metal dust and debris

  • Regular lubrication of bearings, chains, and rollers

  • Monthly inspections of hydraulic systems, motors, and electrical components

  • Re-aligning rollers every few months to avoid profile deformity

  • Replacing worn rollers or tooling as needed to maintain output quality

  • Firmware updates for modern PLC systems

Setup and Operation of Roll Forming Machines

Setup:

  1. Level and anchor the machine on a concrete base.

  2. Connect the machine to the correct power source (typically 380V, 3-phase).

  3. Load the steel coil using a manual or hydraulic uncoiler.

  4. Calibrate roller stations and profile dimensions.

  5. Program the PLC system with profile length, batch size, and cutting parameters.

Operation:

  • Start the machine via touchscreen or button panel

  • Monitor coil feeding, roll forming, and cutting process

  • Collect finished parts on the exit table or stacker

  • Shut down safely and clean after each shift

Training is minimal with modern systems, and operators can usually be trained within a week.

Low and High Costs of Roll Forming Machines in the DRC

Machine TypeEntry-Level Price (USD)High-End Price (USD)
Roofing Roll Former$18,000$50,000+
C/Z Purlin Line$35,000$90,000+
Downspout/Gutter Machine$12,000$30,000
Decking Machine$40,000$95,000+
Door Frame Machine$25,000$65,000

Prices vary based on automation level, brand, accessories, and country of origin.

Main Manufacturers of Roll Forming Machines in the DRC

While the DRC does not currently manufacture roll forming machines locally at scale, most machines in the country are imported from:

  • China – High volume, cost-effective machines

  • Turkey – Mid-range quality and support

  • India – Budget-friendly and semi-automated models

  • Europe – Premium quality with long-term durability

Buyers in DRC typically work with international sellers or agents who can provide installation and training support.

Frequently Asked Questions (FAQs)

Q: Can I use single-phase power for these machines?
A: No, most roll forming machines require three-phase power, usually 380V.

Q: Are spare parts available in the DRC?
A: Common wear parts are usually imported. It’s advised to keep a few spare rollers, hydraulic seals, and belts.

Q: Can one machine make multiple profiles?
A: Some machines, like C/Z purlin lines, offer size adjustability. Others require dedicated tooling per profile.

Q: How long does installation take?
A: 3–7 days including testing and operator training, depending on machine type.

Q: Is technical support available in the DRC?
A: Yes, many international sellers partner with local technicians or offer remote support.

Why Machine Matcher is the Best Partner for Your Roll Forming Machine Needs

Choosing the right machine is more than just comparing prices. You need a machine tailored to your profile size, material gauge, production capacity, and local conditions. That’s where Machine Matcher comes in.

At Machine Matcher, we help you:

  • Match the best machine for your profile and industry

  • Compare new and used machines based on your budget

  • Organize shipping and installation to anywhere in the DRC

  • Provide multilingual support for French, English, and Swahili-speaking customers

  • Ensure after-sales support, spare parts, and training are in place

We have access to a global inventory and a network of verified manufacturers and agents ready to serve the DRC market.

Contact Machine Matcher

Speak to one of our roll forming machine experts today:

UK: +44 20 335 56554
USA: +1 407 559 7948
Europe: +32 460 24 13 95
WhatsApp: +44 20 335 56554
Email: hello@machinematcher.com

Let us help you find the machine that best suits your production needs in the DRC.

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