Most Popular Roll Forming Machines in Egypt

As Egypt continues to invest in infrastructure, construction, and manufacturing, the demand for roll forming machines is growing rapidly across the country. From roofing and cladding systems to cable trays and steel framing components, roll forming technology plays a key role in shaping the metal profiles needed for Egypt’s evolving economy.

In this guide, we explore the most popular roll forming machines in Egypt, including machine types, specifications, industries that use them, and the main regions where they are in high demand. We'll also look at pricing, local manufacturers, setup, maintenance, and how Machine Matcher can help you choose the right machine to match your profile requirements.

Popular Roll Forming Machine Types and Specifications in Egypt

1. Roof Panel Roll Forming Machines

Specifications

• Rollers: 13–18 stations made of GCr15 steel

• Material Thickness: 0.3–0.8 mm

• Frame: 350–450 H-beam or welded steel

• Motor Power: 5.5–11 kW depending on line speed

• Speed: 10–25 meters/min

• PLC Control: Siemens or Delta touchscreen systems

• Cutting: Hydraulic post-cut system

Profiles Used

• Corrugated, trapezoidal, and standing seam roofing sheets

• Used with galvanized steel, pre-painted steel, and aluminum

Industries

• Residential and commercial roofing

• Agricultural buildings

• Industrial warehouses

2. C/Z Purlin Roll Forming Machines

Specifications

• Material Thickness: 1.5–3.0 mm

• Profile Sizes: 80–300 mm web width

• Roller Material: Cr12MOV with heat treatment

• Changeover: Manual or automatic profile adjustment

• Speed: 10–15 meters/min

• Cutting: Hydraulic punching and cutting

Profiles Used

• C and Z purlins for steel structure support

Industries

• Structural steel buildings

• Pre-engineered metal buildings (PEBs)

• Solar mounting systems

3. Cable Tray Roll Forming Machines

Specifications

• Material Thickness: 1.0–2.5 mm

• Profile Width: Up to 600 mm

• Punching Unit: Hydraulic or servo punching before forming

• Cutting: Flying saw or hydraulic cut

• PLC: Integrated punching and forming control system

Profiles Used

• Perforated and ladder-type cable trays

Industries

• Electrical infrastructure

• Power generation

• Telecommunications

4. Door Frame and Shutter Roll Forming Machines

Specifications

• Material Thickness: 0.8–2.0 mm

• Rollers: Up to 20 stations

• Speed: 10–25 meters/min

• PLC System: User-friendly with position encoder

• Optional Units: Lock punch, notch press, embossing

Profiles Used

• Steel door frames, roller shutter slats

Industries

• Residential and industrial door manufacturing

• Retail and security shutters

Where Roll Forming Machines Are Used in Egypt

Major Cities and Industrial Zones:

• Cairo: High demand from residential and commercial construction

• Alexandria: Metal product manufacturing and port infrastructure

• 10th of Ramadan City: Major industrial zone with steel and metal processing plants

• 6th of October City: Hub for building materials manufacturing

• Sadat City and Badr City: Growing number of factories needing custom steel profiles

• Suez and Port Said: Industrial zones supporting logistics and energy sectors

Industries Driving Roll Forming Demand in Egypt

• Construction and Real Estate: Roofing sheets, wall cladding, purlins

• Telecommunications: Cable tray systems for data and power

• Agriculture: Storage sheds, greenhouse structures, animal housing

• Transportation: Metal paneling and support framing for transport terminals

• Energy: Solar panel mounting systems and structural support

Maintenance Requirements for Roll Forming Machines

Proper maintenance ensures longevity and high productivity. Here’s a breakdown of recommended maintenance practices:

Daily Maintenance

• Clean rollers and remove metal dust

• Check lubrication points and apply oil/grease

• Inspect sensors and wiring

Weekly Maintenance

• Inspect chain tension and gearbox oil levels

• Tighten bolts and frame alignment

• Review hydraulic oil levels and filter condition

Monthly Maintenance

• Check wear on rollers and cutting blades

• Calibrate the PLC system

• Examine electrical cabinet for heat damage or loose wires

Annual Overhaul

• Replace worn roller bearings

• Flush hydraulic system and refill with clean fluid

• Software and firmware update for PLC

Pricing: Low-Cost vs. High-End Machines

• Entry-Level Roll Forming Machines

  • Price Range: $15,000 – $30,000

  • Suitable for standard roofing profiles and basic forming tasks

  • Usually manually adjusted, with basic PLC systems

• Mid-Range Machines

  • Price Range: $30,000 – $60,000

  • Automatic profile size adjustment, faster line speeds, more stations

• High-End Machines

  • Price Range: $60,000 – $120,000+

  • Servo motors, full automation, inline punching and stacking

  • Designed for export-quality production and heavy-duty use

Local and International Manufacturers in Egypt

While Egypt has a few local workshops producing basic forming lines, most advanced machines are imported. Key sources include:

• Local Fabricators: Basic roofing panel machines

• Turkish Suppliers: High-quality yet cost-effective mid-range systems

• Chinese Manufacturers: Full range from budget to fully automated systems

• European Suppliers: High-end machinery with CE certification and advanced PLCs

Setup and Operation

Machine Setup

• Level the machine base and secure foundation bolts

• Connect 3-phase power (typically 380V in Egypt)

• Load coil onto the uncoiler

• Calibrate the PLC with desired length, punch pattern, and cutting points

Operating Process

1. Feed the coil into the entry guide

2. Rollers form the profile progressively

3. Optional punching, embossing, or notching occurs inline

4. Hydraulic or servo-driven cut-to-length

5. Finished part exits onto the receiving table or stacker

Operator training is essential, especially for profile calibration, handling coil weight, and using the PLC system efficiently.

Questions and Answers

Q: What is the most commonly used roll forming machine in Egypt?
A: Roof panel roll forming machines are the most widely used, particularly in Cairo, Alexandria, and industrial cities like 10th of Ramadan.

Q: Can I use the same machine to produce multiple profiles?
A: Yes, some machines offer quick-change tooling or adjustable systems, though they are more expensive.

Q: How long does a roll forming machine last?
A: With proper maintenance, these machines can last 10–15 years or more.

Q: Is there after-sales support in Egypt?
A: Yes, international suppliers often provide online support and spare parts. Machine Matcher also offers global support solutions.

Q: What is the power requirement in Egypt?
A: Most industrial zones use 380V, 50Hz, three-phase power—important when selecting imported machines.

Why Machine Matcher Is the Best Choice for Roll Forming Machines in Egypt

Choosing the right roll forming machine can be complex. You need a machine that fits your profile dimensions, material specs, and production capacity. At Machine Matcher, we simplify the process by connecting you with the best machine options from trusted global manufacturers.

We help you:

• Select a machine based on your specific profile drawing and material

• Compare new and used options

• Choose between local stock or international shipping

• Get technical support for setup and operation

• Access the best prices across a global marketplace

Whether you need a basic roofing sheet line or a fully automated structural roll forming line, Machine Matcher ensures you get the right solution for your business in Egypt.

Contact Machine Matcher

Speak to one of our roll forming machine experts today:
UK: +44 20 335 56554
USA: +1 407 559 7948
Europe: +32 460 24 13 95
WhatsApp: +44 20 335 56554
Email: [email protected]