Most Popular Roll Forming Machines in Zimbabwe

Zimbabwe’s growing construction, manufacturing, and infrastructure sectors are driving demand for efficient and affordable metal forming technologies—chief among them, roll forming machines. These machines are essential in transforming steel coil into precise, consistent metal profiles used across various industries, from roofing to agriculture to transport.

In this guide, we explore the most popular roll forming machines in Zimbabwe, what profiles they produce, who uses them, and where they are most in demand. We’ll also look at machine specs, pricing, maintenance tips, local setup and operation, and how Machine Matcher can help you source the perfect machine for your needs.

1. Types of Roll Forming Machines Popular in Zimbabwe

1.1 Roofing Sheet Roll Forming Machines

These are the most widely used machines in Zimbabwe. They produce profiles such as IBR, Corrugated, and Chromadek sheets used for residential and commercial roofing.

Specifications:

• Rollers: GCr15 steel with hard chrome coating

• Frame: Welded steel frame with side plate thickness 20–25mm

• Motor Power: 5.5–11 kW (depending on model)

• Control System: PLC-based (Delta or Siemens)

• Speed: 10–25 meters/minute

• Cutting: Hydraulic with Cr12 blades

Used In:

• Roofing contractors

• Building suppliers

• Metal fabrication workshops

1.2 C Purlin and Z Purlin Roll Forming Machines

Used to produce purlins for structural support in roofing systems.

Specifications:

• Adjustable sizes: 80mm to 300mm

• Roller Stations: 13–18 stations

• Thickness Range: 1.5–3.0mm

• Motor Power: 15–22 kW

• Punching: Hydraulic or servo punching

• PLC System: Fully automated

Used In:

• Industrial and warehouse construction

• Agricultural buildings

• Steel structure builders

1.3 Gutter and Downspout Roll Forming Machines

Gutter systems are increasingly popular in Zimbabwe’s urban housing developments.

Specifications:

• Material Width: 300–600mm

• Roller Material: 45# steel with hard chrome

• Thickness: 0.4–0.8mm

• Control: PLC with manual override

• Speed: 8–15 meters/minute

Used In:

• Housing developers

• Rainwater collection system suppliers

• Plumbing hardware manufacturers

1.4 Door Frame Roll Forming Machines

These machines are growing in demand due to the rise in prefab housing and metal security door production.

Specifications:

• Material Thickness: 0.8–1.5mm

• Material Type: Galvanized steel, cold rolled steel

• Speed: 10–20 meters/minute

• Punching System: Servo or hydraulic

• PLC Brand: Siemens or Delta

Used In:

• Door manufacturers

• Prefab and modular housing developers

• School and hospital infrastructure projects

2. Profiles Produced and Their Applications

IBR and Corrugated Roof Sheets

• Most commonly used for roofing in homes, schools, hospitals, and commercial buildings.

• Profiles are lightweight, easy to install, and corrosion-resistant.

Z and C Purlins

• Used as structural components in steel buildings.

• Offer support for roofs and walls, commonly found in warehouses, barns, and industrial complexes.

Gutter and Downpipe Profiles

• Key components in water management systems.

• Found in cities like Harare and Bulawayo where rainfall management is crucial.

Door Frame and Security Profiles

• Used in making steel door frames, window frames, and partition structures.

3. Main Cities and Areas Using Roll Forming Machines

Roll forming machines are widely used across urban and semi-urban centers in Zimbabwe:

• Harare – Zimbabwe’s capital and largest market for construction and metalwork

• Bulawayo – Major industrial hub with metal fabrication workshops

• Mutare – Increasing demand in the eastern highlands for roofing and structural steel

• Gweru and Kwekwe – Known for steel and manufacturing industries

• Chitungwiza – Growing residential development driving demand for roofing sheets

4. Maintenance of Roll Forming Machines

To keep your roll forming machine running efficiently, regular maintenance is essential:

• Daily Inspection: Check roller alignment, oil levels, and electrical systems

• Lubrication: Apply lubricants to bearings, chains, and moving parts weekly

• Cleaning: Remove debris and dust from rollers, dies, and tracks

• Calibration: Ensure correct alignment of rollers and cutting systems monthly

• Hydraulic System: Replace oil every 6–12 months; inspect for leaks

Neglecting maintenance can lead to roller damage, profile inaccuracies, or breakdowns.

5. Setup and Operation

Setting up a roll forming machine involves several steps:

• Foundation Preparation: A level concrete surface with proper drainage is essential

• Power Supply Connection: Most machines require 380V, 3-phase power (custom setups for 220V available)

• Coil Loading System: Uncoiler, coil car, and feeder setup must be aligned properly

• Roller Calibration: Adjust rollers for the specific profile and material thickness

• PLC Programming: Enter profile length, punching intervals, and batch quantity

Operators should be trained in basic machine functions, safety protocols, and emergency shutdowns. Machine Matcher can arrange remote training support where needed.

6. Cost of Roll Forming Machines in Zimbabwe

Prices can vary widely depending on the type of machine, automation level, and extra features.

Used machines can be found at 30–50% lower cost, depending on condition and availability.

7. Local and International Manufacturers

While there are few local manufacturers in Zimbabwe, most machines are imported from:

• China: Offers cost-effective machines for standard profiles

• India: Known for durable and competitively priced roll forming machines

• Turkey and UAE: For more advanced or specialized machines

Machine Matcher works with trusted global manufacturers and can supply machines directly into Zimbabwe, customized to local needs including power supply, profile standards, and material handling systems.

8. Why Machine Matcher Is Your Best Choice

If you're looking to buy a roll forming machine for your business in Zimbabwe, Machine Matcher is here to help. Here's why:

• Profile Matching: We match machines to your exact profile size and type

• New and Used Options: We offer both new and pre-owned machines to fit your budget

• Local Support: We understand power supply, transport, and import procedures for Zimbabwe

• Customization: Machines can be configured for your material thickness, width, and production speed

• Expert Guidance: Speak directly with industry experts to avoid costly mistakes

• Delivery and Setup Support: We assist with shipping, customs clearance, and setup

9. Frequently Asked Questions (FAQ)

Q: What type of steel coil should I use in my roll forming machine in Zimbabwe?
A: For roofing sheets, use Galvanized or Chromadek coils with thicknesses from 0.3 to 0.5mm. For purlins, use hot rolled or galvanized steel from 1.5 to 3.0mm.

Q: Can I get spare parts in Zimbabwe?
A: Yes. Machine Matcher supplies common wear parts like rollers, blades, and PLC components for machines sold into Zimbabwe.

Q: How long does shipping take?
A: Shipping from China or India to Zimbabwe usually takes 30–45 days, depending on port and customs clearance.

Q: Do I need special training to run a roll forming machine?
A: Basic mechanical and electrical understanding is helpful. We offer remote training, manuals, and videos with every machine.

Q: Can I get a used machine that still performs well?
A: Absolutely. We inspect and test all used machines to ensure performance, and we help match used machines to your profile and production volume.

Contact Machine Matcher

Speak to one of our roll forming machine experts today:

UK: +44 20 335 56554
USA: +1 407 559 7948
Europe: +32 460 24 13 95
WhatsApp: +44 20 335 56554
Email: [email protected]

Whether you're starting a new fabrication business or scaling up existing operations, Machine Matcher is your trusted partner in Zimbabwe for sourcing the best roll forming machines for your needs.

Let us help you get the right machine—matched to your profile, budget, and production goals.