Most Popular Roll Forming Machines in Kyrgyzstan

Roll forming machines play a significant role in Kyrgyzstan's construction, roofing, and infrastructure industries. These machines produce a wide variety of profiles, meeting the growing demand for quality metal structures in the region. This guide explores the most popular roll forming machines used in Kyrgyzstan, highlighting machine types, specifications, profiles, industries, pricing, manufacturers, and how to maintain and operate these machines. Additionally, this article will discuss troubleshooting, design standards, and the benefits of using roll forming machines, while also detailing how Machine Matcher can assist in finding the best machine to meet your profile requirements.

Types and Specifications of Popular Roll Forming Machines in Kyrgyzstan

1. Roofing Sheet Roll Forming Machines

• Specifications:

  • Roller Material: High-grade GCr15 steel with heat treatment

  • Frame Structure: Welded steel frame for high strength

  • PLC System: Fully automated control with touch-screen interface

  • Cutting Mechanism: Hydraulic cutting with automatic length control

  • Speed: 12-15 m/min (standard) or 30-40 m/min (high-speed versions)

  • Power Supply: 380V, 50Hz, 3-phase (adjustable to Kyrgyzstan's power requirements)

• Popular Profiles:

  • Corrugated roofing sheets

  • Trapezoidal roofing sheets

  • Standing seam panels

2. C/Z Purlin Roll Forming Machines

• Specifications:

  • Roller Material: Hardened steel rollers with chrome plating

  • Frame: Heavy-duty steel structure with bolted components

  • Motor Power: 7.5 kW to 15 kW depending on capacity

  • Punching System: Hydraulic punching with pre-cut or post-cut options

  • Speed: 10-15 m/min

• Popular Profiles:

  • C and Z purlins in various sizes (typically 80 mm to 300 mm width)

  • Purlins for structural steel framing and roof trusses

3. Highway Guardrail Roll Forming Machines

• Specifications:

  • Roller Material: Alloy steel with heat treatment for durability

  • Motor Power: 15 kW to 25 kW

  • Punching and Notching: Hydraulic punching for holes and slots

  • Cutting System: Hydraulic cutter with precision controls

• Popular Profiles:

  • W-beam and thrie-beam guardrails for road safety

  • Crash barrier profiles

4. Decking Roll Forming Machines

• Specifications:

  • Roller Material: Heat-treated GCr15 steel

  • Frame: Heavy-duty welded frame with stability reinforcements

  • PLC System: Mitsubishi or Siemens control systems

  • Speed: 10-20 m/min

• Popular Profiles:

  • Steel deck panels for commercial buildings and industrial floors

5. Light Gauge Steel Frame (LGSF) Roll Forming Machines

• Specifications:

  • Roller Material: Hardened steel rollers with chrome coating

  • Punching System: Servo-driven punching for high accuracy

  • Cutting: Hydraulic post-cutting system

  • Speed: 15-25 m/min

• Popular Profiles:

  • Light gauge steel framing for residential and commercial buildings

Industries Using Roll Forming Machines in Kyrgyzstan

1. Construction Industry: Roofing, purlins, steel framing, and structural components.

2. Infrastructure Development: Guardrails and road safety barriers.

3. Commercial and Industrial Buildings: Steel decking and cladding panels.

4. Agricultural Sector: Greenhouse structures and fencing.

5. Transportation: Manufacturing of vehicle bodies and trailers.

Main Cities and Areas Using Roll Forming Machines in Kyrgyzstan

1. Bishkek: Largest market for construction and infrastructure projects.

2. Osh: Developing city with increasing demand for metal profiles.

3. Jalal-Abad: Emerging market for light gauge steel framing.

4. Karakol and Tokmok: Small but growing regions utilizing roll forming technologies for agricultural and industrial applications.

Maintenance Requirements for Roll Forming Machines

1. Daily Maintenance

• Clean and lubricate the rollers and moving parts.

• Check the alignment of rollers and cutting blades.

2. Weekly Maintenance

• Inspect the hydraulic system for leaks.

• Tighten all bolts and fasteners.

3. Monthly Maintenance

• Check the PLC system and sensors for proper operation.

• Grease bearings and inspect electrical connections.

4. Annual Maintenance

• Replace worn-out rollers or hydraulic seals.

• Perform a complete inspection of motors and gearboxes.

Pricing Range of Roll Forming Machines Internationally

• Roofing Roll Forming Machines: $20,000 to $50,000

• C/Z Purlin Roll Forming Machines: $40,000 to $80,000

• Highway Guardrail Roll Forming Machines: $60,000 to $120,000

• Decking Roll Forming Machines: $50,000 to $90,000

• LGSF Roll Forming Machines: $70,000 to $150,000

Main Manufacturers of Roll Forming Machines in Kyrgyzstan

• Local Manufacturers: Limited local manufacturing; most machines are imported.

• Popular Suppliers:

  • China: Known for cost-effective machines with advanced features.

  • Turkey: High-quality machines with European standards.

  • India: Budget-friendly options with reliable performance.

Setup and Operation of Roll Forming Machines

Setup Process

1. Foundation and Alignment: Install the machine on a level surface and align it correctly.

2. Power Connection: Connect the machine to a stable 380V, 50Hz power supply.

3. Hydraulic System: Fill the hydraulic tank and check for leaks.

4. Roller Calibration: Adjust rollers for the desired profile.

Operating Procedure

1. Load Material: Place the steel coil in the uncoiler.

2. Adjust Settings: Configure PLC settings for profile length and cutting options.

3. Start Machine: Run a test cycle to ensure proper operation.

4. Monitor Production: Ensure continuous monitoring to maintain quality.

Typical Applications of Roll Forming Machines

• Roofing and wall cladding

• Structural components for buildings

• Guardrails and crash barriers

• Light gauge steel framing

• Steel decking for commercial structures

Troubleshooting Common Issues

1. Misalignment of Rollers: Adjust rollers to ensure uniform profile shaping.

2. Inconsistent Cutting Length: Check PLC settings and hydraulic cutter calibration.

3. Hydraulic Leaks: Inspect hoses and seals for wear and replace if needed.

4. Material Jamming: Clean rollers and remove any debris.

Limitations of Roll Forming Machines

• Limited to continuous profile production

• High initial investment for advanced machines

• Requires skilled operators for precision adjustments

• Material limitations based on gauge and strength

Benefits of Roll Forming Machines

• High production efficiency and consistency

• Reduced material waste compared to other processes

• Ability to create complex profiles with precision

• Low labor costs and minimal manual intervention

Installation and Commissioning Process

1. Machine Positioning and Leveling: Ensure a stable base to prevent vibrations.

2. Power and Hydraulic System Connection: Verify voltage compatibility.

3. Test Run and Calibration: Adjust roller settings and ensure smooth operation.

4. Operator Training: Provide training on machine usage, maintenance, and safety.

Operation and Maintenance Guidelines

• Routine Inspections: Regularly inspect for wear and tear.

• Lubrication Schedule: Apply lubricants as per manufacturer recommendations.

• Safety Checks: Ensure safety guards and emergency stop mechanisms are functional.

Design Standards for Roll Forming Machines

• ISO 9001: Ensures quality management in machine production.

• CE Certification: Compliance with European safety and performance standards.

• ASTM Standards: Applicable for specific profile and material requirements.

How Machine Matcher Can Help You Buy the Best Roll Forming Machine

Machine Matcher provides expert guidance to help buyers in Kyrgyzstan select the right roll forming machine based on their unique profile needs. Whether you require machines for roofing, purlins, guardrails, or other applications, Machine Matcher connects you with reliable manufacturers globally and ensures quality assurance during the purchasing process.

Machine Matcher Services

• Profile Matching: Ensure the machine matches your required profile specifications.

• Supplier Verification: Connect with trusted manufacturers and verify machine quality.

• Inspection and Testing: Conduct quality inspections before delivery.

• After-Sales Support: Provide guidance on setup, operation, and troubleshooting.

Contact Machine Matcher

Speak to one of our roll forming machine experts today:

• UK: +44 20 335 56554

• USA: +1 407 559 7948

• Europe: +32 460 24 13 95

• WhatsApp: +44 20 335 56554

• Email: [email protected]