Most Popular Roll Forming Machines in Romania

Roll forming machines play a crucial role in Romania’s manufacturing and construction sectors. As industries continue to expand across the country, the demand for roll forming machines capable of producing high-quality metal profiles has increased. This article explores the most popular roll forming machines used in Romania, detailing their specifications, applications, and maintenance requirements. We also highlight how Machine Matcher can help buyers in Romania with inspection, procurement, and operational support.

Types and Specifications of Roll Forming Machines in Romania

1. Roofing Sheet Roll Forming Machines

• Specifications:

  • Roller Material: GCr15 steel with heat treatment

  • Frame Structure: 350H steel frame with welded structure

  • Motor Power: 5.5 – 7.5 kW depending on the profile

  • PLC System: Panasonic or Siemens automatic control system

  • Speed: 12 – 15 m/min (standard models)

  • Cutting System: Hydraulic cutting with automatic length adjustment

• Profiles Used:

  • Corrugated roofing sheets

  • Trapezoidal roofing panels

  • Standing seam panels

• Industries Using These Machines:

  • Construction and roofing industries

  • Agricultural storage and warehouse structures

2. C and Z Purlin Roll Forming Machines

• Specifications:

  • Roller Material: Cr12 steel with hard chrome coating

  • Frame Structure: Heavy-duty welded steel frame

  • Motor Power: 11 – 15 kW depending on machine size

  • Punching and Notching: Hydraulic punching with pre-cut system

  • Speed: 8 – 12 m/min

• Profiles Used:

  • C and Z-shaped purlins for steel structures

  • Purlins for industrial buildings and warehouses

• Industries Using These Machines:

  • Steel construction

  • Pre-engineered building sectors

3. Metal Deck Roll Forming Machines

• Specifications:

  • Roller Material: GCr15 steel with precision machining

  • Frame Structure: 400H steel frame with welding reinforcement

  • Motor Power: 15 – 18.5 kW depending on profile thickness

  • Speed: 12 – 18 m/min

  • Cutting System: Hydraulic guillotine for accurate cutting

• Profiles Used:

  • Floor decking profiles for multi-story buildings

  • Composite steel decking panels

• Industries Using These Machines:

  • Civil engineering

  • High-rise building projects

4. Highway Guardrail Roll Forming Machines

• Specifications:

  • Roller Material: D2 steel with heat treatment

  • Frame Structure: Gantry-style welded frame

  • Motor Power: 18.5 – 22 kW depending on thickness

  • Punching System: Hydraulic punching with servo feeding

  • Speed: 10 – 12 m/min

• Profiles Used:

  • W-beam and thrie-beam guardrails

  • Highway and road protection barriers

• Industries Using These Machines:

  • Road and transportation infrastructure

  • Public safety projects

5. Door Frame and Window Profile Roll Forming Machines

• Specifications:

  • Roller Material: Cr12 with heat treatment

  • Frame Structure: 350H welded steel structure

  • Motor Power: 7.5 – 11 kW

  • Speed: 10 – 15 m/min

  • PLC System: Touchscreen interface with PLC controls

• Profiles Used:

  • Steel door frames

  • Window profiles for commercial and residential applications

• Industries Using These Machines:

  • Door and window manufacturing

  • Interior and exterior structural projects

Main Cities and Areas in Romania Using Roll Forming Machines

• Bucharest: Industrial hubs and large-scale construction projects

• Cluj-Napoca: Steel manufacturing and automotive industries

• Timișoara: Pre-engineered building and warehouse sectors

• Iași: Growing infrastructure and metal fabrication sectors

• Constanța: Marine industry applications and metal panel production

Maintenance Requirements for Roll Forming Machines

To ensure the longevity and efficiency of roll forming machines in Romania, regular maintenance is essential. Key tasks include:

• Daily Maintenance:

  • Lubricate the rollers and moving parts

  • Check hydraulic oil levels and refill if necessary

  • Inspect the cutting blades for wear

• Monthly Maintenance:

  • Inspect the electrical connections

  • Tighten bolts and screws

  • Check the alignment of rollers to prevent profile distortion

• Annual Maintenance:

  • Full system diagnostic and PLC software update

  • Replace worn-out rollers or cutting blades

  • Conduct a thorough inspection of the hydraulic system

Price Range of Roll Forming Machines Internationally

• Roofing Sheet Machines: $20,000 – $50,000 depending on profile and automation level

• C and Z Purlin Machines: $40,000 – $90,000 depending on punching and cutting options

• Metal Deck Machines: $50,000 – $120,000 depending on capacity and profile complexity

• Highway Guardrail Machines: $80,000 – $150,000 depending on production speed

• Door Frame Machines: $30,000 – $70,000 depending on profile complexity

Main Manufacturers of Roll Forming Machines in Romania

• Promet S.A. – Specializes in sheet metal and structural profile machines

• Metal Star Industries – Supplies industrial-grade roll forming equipment

• Forster Profile Solutions – Known for high-quality profile and window systems

• DacaTech Engineering – Provides custom roll forming solutions for specific industries

Setup and Operation of Roll Forming Machines

• Installation:

  • Site preparation and leveling

  • Connection to power supply and hydraulic system

  • Alignment of rollers and guide rails

• Commissioning:

  • Test run with sample material

  • Calibration of PLC controls and cutting system

  • Final inspection for accuracy

• Operation:

  • Load coil material onto uncoiler

  • Start automatic feeding and roll forming process

  • Monitor PLC system for any errors

  • Collect finished profiles at the output section

How Machine Matcher Can Help with Buying and Inspecting Roll Forming Machines

Machine Matcher provides comprehensive assistance for buyers looking to purchase roll forming machines in Romania. Our experts guide clients through the entire process, ensuring that the selected machine is perfectly suited to their needs.

Our Services Include:

• Pre-Purchase Consultation: Understand profile requirements and match with the right machine.

• Inspection and Quality Checks: Verify machine quality, specifications, and operational capability.

• Logistics and Shipping: Assist in managing delivery, customs, and import documentation.

• Installation and Commissioning Support: Coordinate setup and ensure proper operation.

• After-Sales Service: Provide maintenance support and troubleshooting solutions.

Why Choose Machine Matcher?

• Access to a global inventory of new and used roll forming machines

• Expert insights on international quality standards and compliance

• Guidance on selecting the best machine based on industry requirements

• Ongoing customer support for machine maintenance and troubleshooting

Typical Applications of Roll Forming Machines

• Roofing and wall cladding panels for industrial and residential structures

• Structural purlins and beams for steel buildings

• Guardrails and safety barriers for transportation infrastructure

• Window and door profiles for residential and commercial buildings

Troubleshooting Common Issues in Roll Forming Machines

1. Material Misalignment:

   • Check roller alignment and adjust guide rails.

2. Profile Distortion:

   • Inspect roller wear and ensure material thickness is within tolerance.

3. PLC Malfunctions:

   • Update software and inspect electrical connections.

4. Hydraulic Pressure Drops:

   • Check oil levels and inspect for possible leaks.

5. Inconsistent Cutting:

   • Inspect blade sharpness and calibrate the cutting system.

Limitations of Roll Forming Machines

• Limited profile variations without changing rollers

• Higher initial investment compared to other forming technologies

• Requires skilled operators for setup and troubleshooting

Benefits of Roll Forming Machines

• High production efficiency with minimal material waste

• Ability to produce complex profiles with consistent accuracy

• Reduced labor costs due to automated processes

• Flexibility to customize profiles for different industries

Installation and Commissioning of Roll Forming Machines

• Site Preparation: Ensure a level floor and ample space for coil loading and material output.

• Machine Calibration: Adjust roller alignment and test PLC programs.

• Test Run: Verify profile accuracy and assess operational stability.

Operation and Maintenance of Roll Forming Machines

• Routine Lubrication: Prevent wear and tear on moving parts.

• Inspection of Rollers and Cutters: Detect damage or misalignment early.

• Software Updates: Ensure PLC system operates with the latest firmware.

Design Standards for Roll Forming Machines

• Compliance with ISO 9001 standards for manufacturing quality

• Adherence to CE marking for machine safety in the European Union

• Incorporation of ASTM specifications for profile tolerances

Contact Machine Matcher - Speak to One of Our Roll Forming Machine Experts Today:

• UK: +44 20 335 56554

• USA: +1 407 559 7948

• Europe: +32 460 24 13 95

• WhatsApp: +44 20 335 56554

• Email: [email protected]