Posted on Thursday, November 30, 2023
Thailand's industrial sector has seen substantial growth in recent years, with increased demand for high-quality metal profiles across industries such as construction, automotive, and manufacturing. Roll forming machines play a critical role in this growth, offering precision, consistency, and efficiency in shaping metal coils into desired profiles. This blog explores the most popular roll forming machines in Thailand, highlighting their specifications, profiles used, industries served, maintenance needs, and other key factors.
Specifications:
Roller Material: High-grade chromium-plated steel
Frame Size: 300mm to 400mm
Motor Power: 5.5 kW to 15 kW
PLC System: Siemens or Delta with touchscreen controls
Speed: 10–15m/min (standard) or up to 40m/min (high-speed versions)
Cutting System: Hydraulic or mechanical cutting with precision tolerance
Profiles Used:
Corrugated sheets
Trapezoidal profiles
Standing seam panels
Metal roofing tiles
Industries Served:
Construction and infrastructure
Industrial warehousing
Agricultural storage facilities
Residential and commercial roofing
Specifications:
Roller Material: GCr15 steel with heat treatment
Frame Size: 400mm to 500mm
Motor Power: 11 kW to 22 kW
PLC System: Fully automated with manual and automatic adjustment options
Speed: 15–20m/min
Punching and Notching: Hydraulic punching system with multi-size adjustments
Profiles Used:
C and Z-shaped purlins with adjustable widths and heights
Industries Served:
Commercial and industrial construction
Steel structure manufacturers
Solar mounting systems
Warehouse construction
Specifications:
Roller Material: D2 tool steel with heat treatment
Frame Size: 450mm to 600mm
Motor Power: 22 kW to 45 kW
PLC System: Touchscreen interface with automatic operation
Speed: 8–12m/min
Hydraulic Cutting System: Precision cutting to length
Profiles Used:
W-beam and thrie-beam guardrails
Industries Served:
Road safety infrastructure
Government highway projects
Private security barrier systems
Specifications:
Roller Material: 45# steel with surface polishing
Frame Size: 300mm to 400mm
Motor Power: 5.5 kW to 11 kW
PLC System: Automatic with manual override
Speed: 10–15m/min
Punching and Notching: Optional punching for holes and slots
Profiles Used:
Storage rack panels
Warehouse shelving systems
Industries Served:
Logistics and warehousing
Retail display systems
Industrial shelving solutions
Bangkok: The largest industrial hub with significant demand for metal construction and storage solutions.
Chonburi: Home to several automotive and industrial manufacturing companies.
Rayong: Industrial zone focused on steel structure and guardrail projects.
Samut Prakan: High demand for roll forming machines in the construction and storage industries.
Pattaya: Increasing infrastructure and commercial developments driving the need for metal roofing and purlins.
Routine Lubrication: Regularly lubricate rollers, shafts, and bearings to prevent wear and reduce friction.
Roller Cleaning: Clean rollers frequently to prevent material buildup and ensure profile accuracy.
Hydraulic System Checks: Inspect and replace hydraulic oil periodically to maintain cutting efficiency.
PLC System Updates: Keep the PLC system software updated to ensure precise and smooth operation.
Bolt and Fastener Tightening: Regularly check and tighten bolts and fasteners to prevent misalignment.
Roofing and wall cladding
Steel structure manufacturing
Highway guardrail installations
Automotive component production
Warehouse and shelving systems
Misaligned Profiles: Check roller alignment and adjust accordingly.
Hydraulic System Leaks: Inspect for loose fittings and replace seals if necessary.
PLC Malfunctions: Reset the system or reload the software configuration.
Roller Wear and Tear: Replace worn rollers to maintain profile accuracy.
Material Slippage: Verify proper coil feeding and adjust tension as required.
High Initial Cost: The investment for high-speed machines can be substantial.
Material Limitations: Limited to certain metal thicknesses and coil widths.
Complex Profiles: Some machines may require additional tooling for complex profiles.
Space Requirements: Large machines require adequate factory space for operation.
High Efficiency: Continuous production with minimal downtime.
Precision and Consistency: Uniform profiles with tight tolerances.
Reduced Waste: Minimized material waste compared to other processes.
Versatility: Capable of producing multiple profiles with simple adjustments.
Low Maintenance: Once set up, machines require minimal intervention.
Site Preparation: Ensure a stable and vibration-free foundation.
Machine Setup: Align the rollers and calibrate the cutting system.
PLC System Configuration: Load profile parameters and configure software.
Trial Run and Adjustments: Conduct a trial run and make fine adjustments.
Operator Training: Provide comprehensive training on machine operation and safety.
Daily Inspection: Check for loose fasteners and inspect lubrication levels.
Material Feed Calibration: Ensure correct feeding tension and alignment.
Roller Surface Inspection: Clean and polish rollers to prevent rust and wear.
Hydraulic System Monitoring: Maintain optimal oil levels and inspect for leaks.
PLC System Diagnostics: Regularly check and update the system software.
ISO 9001 Certification: Ensures quality management and manufacturing consistency.
CE Certification: Compliance with European safety standards.
ANSI Standards: Applicable for machine safety and operational guidelines.
ASTM Standards: Specifications for material quality and dimensional tolerances.
Roofing Sheet Roll Forming Machines: $25,000 to $80,000 depending on speed and automation.
C/Z Purlin Roll Forming Machines: $50,000 to $150,000 depending on size and capabilities.
Highway Guardrail Roll Forming Machines: $80,000 to $200,000 depending on complexity.
Shelf Panel Roll Forming Machines: $30,000 to $70,000 depending on size and punching options.
Thai Industrial Machinery Company
Siam Rollforming Company
Bangkok Metal Industry Co., Ltd.
PPM Rollforming Co., Ltd.
Apex Rollforming Systems
Machine Matcher simplifies the buying process by providing tailored solutions to meet your roll forming needs. We understand that choosing the right roll forming machine involves analyzing various factors such as profile design, power requirements, material thickness, and operational capacity. Our team of experts assists in selecting machines that meet your exact specifications, ensuring efficient production and long-term success.
Pre-Purchase Inspections: We thoroughly inspect machines to ensure quality and performance.
Profile Matching: Our experts match your profile requirements with the most suitable machine.
Vendor Verification: We verify machine manufacturers and suppliers to ensure reliability.
Negotiation Assistance: We negotiate the best prices and terms on your behalf.
Logistics and Shipping Support: We coordinate seamless delivery and installation.
Speak to one of our roll forming machine experts today:
UK: +44 20 335 56554
USA: +1 407 559 7948
Europe: +32 460 24 13 95
WhatsApp: +44 20 335 56554
Email: [email protected]
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