Most Popular Roll Forming Machines in Uzbekistan

Uzbekistan, a rapidly growing industrial economy in Central Asia, is witnessing increasing demand for roll forming machines across various industries, including construction, automotive, and renewable energy. As the country's infrastructure expands, so does the need for high-quality roll forming machines that can produce profiles such as roofing panels, purlins, metal decks, and steel framing systems. This blog explores the most popular roll forming machines in Uzbekistan, their types, specifications, applications, maintenance requirements, and international price ranges. It also highlights how Machine Matcher can assist you in purchasing and inspecting the best roll forming machine suited to your needs.

Types and Specifications of Popular Roll Forming Machines in Uzbekistan

1. Roof Panel Roll Forming Machines

• Specifications:

  • Roller Material: GCr15 steel with heat treatment

  • Frame: 350 H-beam with welded structure

  • Motor: 5.5 kW to 11 kW, depending on machine size

  • PLC System: Siemens or Mitsubishi for precision control

  • Speed: 12-15 m/min for standard models, up to 25 m/min for high-speed versions

  • Hydraulic Cutting: Post-cutting with blade hardness of HRC 58-62

• Profiles Used: Corrugated, trapezoidal, and standing seam roofing panels.

• Industries: Construction, real estate development, and agricultural building projects.

• Main Cities/Regions: Tashkent, Samarkand, Andijan, Bukhara, and Namangan.

2. C and Z Purlin Roll Forming Machines

• Specifications:

  • Roller Material: GCr15 chrome steel with CNC precision

  • Frame: Welded steel plate structure

  • Motor: 7.5 kW to 15 kW, depending on machine capacity

  • Hydraulic Cutting: Post-cutting with precise hole punching

  • PLC Control: Automatic adjustment for C and Z profile change

  • Speed: 10-20 m/min for standard models

• Profiles Used: C, Z, and U purlins.

• Industries: Steel structures, warehouses, and commercial buildings.

• Main Cities/Regions: Tashkent, Fergana, Karshi, and Navoi.

3. Highway Guardrail Roll Forming Machines

• Specifications:

  • Roller Material: 45# steel with hard chrome coating

  • Frame: 450 H-beam welded structure

  • Motor: 22 kW with hydraulic cutting and punching

  • Speed: 8-12 m/min with continuous punching

  • Control System: PLC with touch screen for automatic control

• Profiles Used: W-beam and thrie-beam guardrails.

• Industries: Highway and road safety, infrastructure development.

• Main Cities/Regions: Tashkent, Bukhara, Nukus, and Khiva.

4. Deck Roll Forming Machines

• Specifications:

  • Roller Material: High-grade steel with CNC machining

  • Motor: 15 kW to 22 kW depending on deck size

  • Speed: 10-15 m/min with continuous operation

  • Hydraulic Cutting: Post-cutting system with blade hardness HRC 60

• Profiles Used: Floor and roof decking profiles.

• Industries: Commercial and residential construction.

• Main Cities/Regions: Tashkent, Samarkand, Andijan, and Namangan.

5. Metal Stud and Track Roll Forming Machines

• Specifications:

  • Roller Material: GCr15 steel with heat treatment

  • Motor: 5.5 kW to 7.5 kW

  • PLC System: Fully automatic with touch screen interface

  • Speed: 25-30 m/min for standard models

• Profiles Used: Studs, tracks, and drywall frames.

• Industries: Interior partitioning and lightweight steel framing.

• Main Cities/Regions: Tashkent, Bukhara, and Fergana.

Typical Applications of Roll Forming Machines in Uzbekistan

• Construction and Roofing: Production of roofing sheets, wall panels, and floor decking.

• Steel Framing: Manufacturing purlins and structural frames for warehouses and industrial buildings.

• Highway Infrastructure: Fabrication of guardrails for road safety.

• Interior Partitioning: Creation of metal studs and tracks for lightweight framing.

Setup and Operation of Roll Forming Machines

1. Uncoiling and Feeding: The metal coil is fed into the machine through a hydraulic or manual uncoiler.

2. Roll Forming Process: Rollers gradually shape the metal sheet into the desired profile.

3. Punching and Cutting: Hydraulic or servo punching and cutting systems ensure precise hole placement and cutting.

4. Stacking and Collection: Finished products are stacked automatically or manually for further processing.

Maintenance Requirements

• Lubrication: Regular lubrication of rollers, chains, and bearings.

• Inspection: Periodic checks of roller alignment, cutting blades, and hydraulic systems.

• Cleaning: Routine cleaning to prevent buildup of metal debris.

• Software Updates: Ensuring the PLC system is updated for consistent performance.

Price Range of Roll Forming Machines Internationally

• Roof Panel Machines: $25,000 to $60,000

• C and Z Purlin Machines: $35,000 to $80,000

• Highway Guardrail Machines: $100,000 to $200,000

• Deck Roll Forming Machines: $50,000 to $120,000

• Metal Stud and Track Machines: $15,000 to $40,000

Main Manufacturers of Roll Forming Machines in Uzbekistan

• UzMetalForm LLC: A leading local manufacturer offering custom roll forming solutions.

• Tashkent SteelWorks: Specializes in high-capacity machines for industrial applications.

• Navoi Machine Tools: Known for producing precision roll forming machines with advanced technology.

Design Standards for Roll Forming Machines

• ISO 9001: Ensures quality management in machine manufacturing.

• CE Certification: Compliance with European safety and performance standards.

• ASTM Standards: Adherence to material and profile standards.

Troubleshooting Common Issues

• Misaligned Profiles: Check roller alignment and adjust settings.

• Material Jamming: Inspect feeding system and clean rollers.

• Hydraulic Failure: Ensure proper oil levels and check for leaks.

• PLC Malfunction: Update software and inspect wiring connections.

Limitations of Roll Forming Machines

• Profile Constraints: Limited to specific profile shapes and sizes.

• High Initial Investment: Considerable capital is required for advanced models.

• Material Thickness Limitation: Machines may not accommodate extremely thick or thin materials.

Benefits of Roll Forming Machines

• High Efficiency: Consistent production with minimal downtime.

• Precision and Accuracy: Ensures uniform profiles with tight tolerances.

• Customization Options: Machines can be adapted for various profiles and applications.

• Reduced Waste: Minimal material wastage during the forming process.

Installation and Commissioning

• Site Preparation: Ensure proper foundation and space allocation.

• Machine Setup: Alignment and calibration of rollers and punching systems.

• Testing and Calibration: Trial runs to fine-tune machine parameters.

• Operator Training: Hands-on training for operators to ensure smooth operation.

Operation and Maintenance of Roll Forming Machines

• Daily Inspection: Check for loose bolts, lubrication, and software updates.

• Weekly Cleaning: Remove debris from rollers and hydraulic systems.

• Quarterly Calibration: Align rollers and cutting blades for precise operation.

• Annual Servicing: Complete inspection and replacement of worn-out components.

How Machine Matcher Can Help with Inspections and Buying

Machine Matcher provides expert guidance in selecting the best roll forming machine to suit your specific profile needs. Our team of experienced professionals ensures that each machine meets industry standards and is inspected for quality and performance before delivery. Whether you are purchasing a new or used roll forming machine, we assist with:

• Profile Matching: Ensuring that the machine is optimized for your desired profile.

• Inspection and Testing: Conducting thorough inspections and trial runs.

• Vendor Verification: Ensuring that the manufacturer meets global quality standards.

• Custom Configuration: Assisting with machine customization based on your requirements.

Contact Machine Matcher

Speak to one of our roll forming machine experts today:

• UK: +44 20 335 56554

• USA: +1 407 559 7948

• Europe: +32 460 24 13 95

• WhatsApp: +44 20 335 56554

• Email: hello@machinematcher.com