Belgium has a well-established industrial sector, making roll forming machines essential for its construction, automotive, and manufacturing industries. Roll forming machines in Belgium are used to produce various profiles that serve multiple industries. This blog will explore the most popular roll forming machines in Belgium, their specifications, profiles produced, industries served, key areas where they are used, maintenance requirements, pricing, manufacturers, and how Machine Matcher can help buyers find the best machines to meet their needs.

Types of Roll Forming Machines Popular in Belgium

Roofing and Cladding Roll Forming Machines
- Specifications:
  - Roller Materials: High-grade steel with heat treatment
  - Frame Size: 300-450 mm depending on profile size
  - Motor Power: 5.5-11 kW depending on machine speed
  - PLC Control System: Siemens or Mitsubishi
  - Cutting System: Hydraulic with servo-controlled cutting accuracy
  - Machine Speed: 15-25 m/min
- Profiles Used: Trapezoidal sheets, corrugated profiles, standing seam panels, and tile profiles.
- Industries Served: Construction, roofing contractors, and industrial building sectors.
- Main Cities/Areas: Brussels, Antwerp, Ghent, and Liège.
Highway Guardrail Roll Forming Machines
- Specifications:
  - Roller Materials: GCr15 steel with heat treatment
  - Frame Size: 400-500 mm for heavy-duty profiles
  - Motor Power: 22-37 kW depending on speed and profile size
  - PLC Control System: Siemens with touch screen interface
  - Punching and Notching System: Servo motor and hydraulic control
  - Speed: 10-20 m/min depending on material thickness
- Profiles Used: W-beam, thrie beam, and custom guardrail profiles.
- Industries Served: Road construction, highway infrastructure, and safety systems.
- Main Cities/Areas: Antwerp, Bruges, and Namur.
Steel Deck Roll Forming Machines
- Specifications:
  - Roller Materials: Cr12 steel with hard chrome coating
  - Frame Size: 450-500 mm for heavy-gauge profiles
  - Motor Power: 18.5-30 kW
  - PLC System: Fully automated with HMI interface
  - Cutting System: Hydraulic with high-precision die cutting
  - Speed: 20-25 m/min
- Profiles Used: Floor decking, composite decking, and heavy-gauge steel panels.
- Industries Served: High-rise construction, infrastructure, and industrial warehouses.
- Main Cities/Areas: Ghent, Leuven, and Charleroi.
Door Frame and Window Frame Roll Forming Machines
- Specifications:
  - Roller Materials: GCr15 steel with tempering
  - Frame Size: 300-400 mm depending on profile width
  - Motor Power: 7.5-15 kW
  - PLC System: Siemens/Mitsubishi with remote diagnostics
  - Cutting System: Servo-controlled hydraulic shearing
  - Speed: 15-20 m/min
- Profiles Used: Door frames, window frames, and custom architectural profiles.
- Industries Served: Residential, commercial, and industrial construction.
- Main Cities/Areas: Brussels, Antwerp, and Ghent.

Typical Applications of These Machines

Roofing and Cladding: Used in residential, commercial, and industrial buildings.
Highway Guardrails: Essential for highway safety and protection.
Steel Decking: Provides strength and stability for high-rise structures.
Door and Window Frames: Integral for secure and aesthetic installations.

Maintenance Requirements for Roll Forming Machines

Lubrication and Cleaning: Regularly clean the rollers and apply lubricants to reduce wear and tear.
Roller Alignment: Ensure roller alignment to prevent profile distortion.
Hydraulic System Maintenance: Check hydraulic oil levels and clean filters periodically.
PLC and Control System Check: Update and inspect control systems to avoid machine downtime.
Cutter Blade Inspection: Check and sharpen cutting blades to maintain precision.

International Price Range of Roll Forming Machines

Basic Models: $25,000 - $50,000
Medium-Level Machines: $50,000 - $150,000
Advanced Models with Automation: $150,000 - $300,000+
Customized Machines for Specialized Profiles: $200,000 - $500,000

Main Manufacturers of Roll Forming Machines in Belgium

Voestalpine Sadef N.V. – Produces high-quality roll forming systems for construction and automotive industries.
Profilco NV – Specializes in metal forming solutions with a focus on precision.
Bosch Rexroth Belgium – Provides high-performance forming machines for the industrial sector.

Installation and Commissioning of Roll Forming Machines

Site Preparation: Ensure a level foundation with adequate space for machine setup.
Electrical and Hydraulic Connections: Connect to a power supply that meets the machine’s voltage and power requirements.
Test Runs and Calibration: Perform test runs to calibrate the rollers and align the profiles.
Training and Documentation: Train operators on PLC control systems and provide operational manuals.

Operation and Maintenance of Roll Forming Machines

Startup Procedure: Power up the machine and initialize the PLC system.
Material Feeding: Ensure the coil is loaded correctly and aligned with rollers.
Profile Inspection: Check the profile quality after the initial run.
Routine Maintenance: Inspect and lubricate rollers and cutters regularly.

Troubleshooting Issues of Roll Forming Machines

Profile Misalignment: Check roller positioning and alignment.
Inconsistent Cutting Lengths: Inspect the PLC and servo motor settings.
Material Jamming: Verify coil feed alignment and material thickness.
Hydraulic System Malfunction: Check oil levels and clean filters.

Limitations of Roll Forming Machines

High Initial Investment: Advanced machines can be costly for small-scale manufacturers.
Profile Restrictions: Machines are limited to specific profile types without customization.
Space Requirements: Large machines require ample space for operation.

Benefits of Roll Forming Machines

High Efficiency: Continuous production with minimal downtime.
Consistent Quality: Uniform profiles with high precision.
Reduced Material Waste: Minimal waste due to precise cutting.
Flexibility: Customizable for various profiles and industries.

Design Standards for Roll Forming Machines

EN 60204-1: Electrical safety for machinery.
ISO 9001: Quality management systems.
CE Certification: Compliance with European Union safety regulations.

How Machine Matcher Can Help You Buy the Best Roll Forming Machine

Machine Matcher specializes in connecting buyers with the right roll forming machines to meet their profile and production requirements. Whether you need a standard roll forming machine or a customized solution, our team of experts can assist you with:

Machine Inspection: Ensuring quality standards before purchase.
Profile Matching: Finding machines that precisely match your required profiles.
Supplier Verification: Vetting manufacturers for reliability and compliance.
Custom Solutions: Advising on customized machines to suit specific needs.
Negotiation Support: Assisting with price negotiations and terms.