Most Popular Roll Forming Machines in Hungary

Hungary is emerging as a significant market for roll forming machines due to the growing demand for metal structures in construction, automotive, and infrastructure projects. With its central location in Europe and strong ties to both Eastern and Western European markets, Hungary has become a hub for roll forming machine adoption and usage. This article explores the most popular roll forming machines in Hungary, covering their types, specifications, applications, maintenance, and troubleshooting. Additionally, we will explore how Machine Matcher can assist with the inspection and purchase of these machines to match your profile needs.

Types and Specifications of Popular Roll Forming Machines in Hungary

1. Roofing Panel Roll Forming Machines

• Specifications:

  • Roller Material: High-strength steel or chrome-plated rollers

  • Frame Size: 350-400 H-beam structure

  • Cutting System: Hydraulic cutting with servo control

  • Motor: 5.5 kW to 15 kW depending on machine size

  • PLC System: Fully automated with touch screen interface

  • Speed: 10-15 meters per minute

  • Profile Thickness: 0.3-0.8 mm

• Profiles Used: Trapezoidal, corrugated, and standing seam panels

• Industries: Roofing and cladding for residential, commercial, and industrial buildings

2. C and Z Purlin Roll Forming Machines

• Specifications:

  • Roller Material: GCr15 steel with heat treatment

  • Punching and Notching: Hydraulic punching and adjustable notching

  • Frame Size: 450 H-beam with reinforced structure

  • Motor: 7.5 kW to 22 kW

  • PLC System: Advanced PLC with automatic profile change

  • Speed: 10-20 meters per minute

  • Profile Thickness: 1.5-3.0 mm

• Profiles Used: C and Z purlins with adjustable sizes

• Industries: Construction, warehouse structures, steel framing, and solar panel support systems

3. Deck Roll Forming Machines

• Specifications:

  • Roller Material: 45# steel with chrome plating

  • Frame Size: 350-500 H-beam

  • Motor: 15 kW to 30 kW

  • Cutting System: Hydraulic cutting with high precision

  • PLC System: Touchscreen with automated feeding and cutting

  • Speed: 8-12 meters per minute

  • Profile Thickness: 0.8-1.5 mm

• Profiles Used: Metal decking profiles for structural support

• Industries: Industrial buildings, bridge construction, and mezzanine floors

4. Highway Guardrail Roll Forming Machines

• Specifications:

  • Roller Material: GCr15 steel, quenched and tempered

  • Frame Size: 400 H-beam for stability

  • Motor: 15 kW to 37 kW depending on model

  • Cutting System: Hydraulic shearing system

  • PLC System: Advanced PLC with multiple profile settings

  • Speed: 12-15 meters per minute

  • Profile Thickness: 2.0-4.0 mm

• Profiles Used: W-beam, thrie beam, and custom guardrails

• Industries: Highway and road safety projects

Main Cities and Areas Using Roll Forming Machines in Hungary

• Budapest: The capital city and the center of industrial development with multiple construction projects.

• Debrecen: Known for its growth in manufacturing and automotive industries.

• Miskolc: A major hub for heavy industry and steel production.

• Győr: Hosts many international automotive and component manufacturing companies.

• Pécs and Szeged: Regions where roll forming machines are used in roofing, cladding, and solar mounting systems.

Typical Applications of These Machines

• Construction Sector: Roofing panels, purlins, and structural decking

• Infrastructure Projects: Highway guardrails and safety barriers

• Automotive Industry: Structural components and customized profiles

• Solar Energy Systems: Mounting brackets and framing systems

• Warehouse and Industrial Buildings: C and Z purlins, decking, and cladding solutions

Maintenance Requirements for Roll Forming Machines

1. Regular Lubrication: Apply lubricants to rollers, shafts, and bearings to minimize friction.

2. Inspection of Rollers: Check rollers for wear and tear and replace when necessary.

3. Hydraulic System Checks: Ensure hydraulic oil levels are optimal and change filters regularly.

4. PLC System Updates: Keep the software and control system updated to avoid malfunctions.

5. Alignment Verification: Periodically verify that rollers are aligned correctly to maintain profile accuracy.

6. Cleaning and Debris Removal: Clean machine parts after each operation to prevent contamination.

Troubleshooting Common Issues

• Profile Misalignment: Caused by roller misalignment or incorrect feeding. Check and realign rollers.

• Inconsistent Cutting: Inspect the hydraulic system and cutting blades for any malfunctions.

• Motor Overheating: Ensure the cooling system is operational and motors are not overloaded.

• PLC Errors: Check the software for updates and ensure all connections are secure.

• Oil Leaks in Hydraulic System: Identify and replace damaged seals or hoses.

Limitations of Roll Forming Machines

• Profile Change Time: Changing profiles can take time if the machine is not equipped with a quick-change system.

• Material Limitation: Machines are often limited to specific materials and thickness ranges.

• High Initial Cost: Advanced roll forming machines can be expensive for small manufacturers.

• Space Requirements: Large machines require significant factory space for operation.

Benefits of Roll Forming Machines

• High Production Efficiency: Continuous processing with minimal material waste.

• Consistent Profile Quality: Accurate and uniform profiles, ensuring structural stability.

• Cost-Effectiveness: Reduced labor costs and higher production speed.

• Flexibility: Machines can handle multiple profiles with proper adjustments.

• Low Maintenance Costs: Well-maintained machines have minimal downtime and longer service life.

Installation and Commissioning

1. Site Preparation: Ensure the installation area is clean, leveled, and equipped with proper power supply.

2. Machine Setup: Install the machine and align rollers according to the desired profile.

3. Hydraulic and Electrical Connections: Connect hydraulic and power systems carefully.

4. Test Run and Calibration: Run test batches to calibrate cutting, speed, and feeding systems.

5. Final Inspection: Verify all settings and inspect for operational issues.

Operation and Maintenance

• Start-Up Process: Ensure the machine is properly lubricated and all systems are operational before starting.

• Profile Setup: Adjust rollers and cutting blades based on the desired profile specifications.

• Ongoing Monitoring: Monitor speed, feeding accuracy, and cutting precision during operation.

• Scheduled Maintenance: Conduct regular inspections and preventive maintenance as per manufacturer guidelines.

Design Standards for Roll Forming Machines

• ISO 9001: Quality management standard for consistent production quality.

• CE Certification: Compliance with European safety and performance standards.

• ASTM Standards: Specifications for profile dimensions and material strength.

• EN 1090: European standard for structural steel and aluminum manufacturing.

Main Manufacturers of Roll Forming Machines in Hungary

• GEISS AG: Specializes in customized roll forming systems for different profiles.

• FAPIM Hungary Kft.: Provides high-quality roll forming solutions for industrial applications.

• Local Hungarian Fabricators: Supply roll forming machines for roofing, cladding, and purlin production.

Price Range of Roll Forming Machines Internationally

• Roofing Panel Machines: $30,000 - $100,000 depending on complexity and size

• C and Z Purlin Machines: $45,000 - $120,000 based on profile adjustability

• Deck Roll Forming Machines: $50,000 - $150,000 depending on speed and size

• Highway Guardrail Machines: $80,000 - $200,000 based on profile type and output speed

How Machine Matcher Can Help with Inspection and Buying

Machine Matcher is your trusted partner in sourcing, inspecting, and buying the best roll forming machines to suit your specific profile needs. Our platform connects buyers with top manufacturers and suppliers worldwide, ensuring quality and cost-effectiveness.

How We Help:

• Expert Inspection: We conduct detailed inspections to ensure machines meet industry standards and profile requirements.

• Profile Matching: Our experts analyze your profile requirements to recommend the most suitable machine.

• Vendor Verification: We work with reliable manufacturers to ensure compliance with safety and design standards.

• Logistics and Delivery: We manage the entire buying and delivery process for a hassle-free experience.

Contact Machine Matcher – Speak to One of Our Roll Forming Machine Experts Today:

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