Most Popular Roll Forming Machines in Pakistan

Pakistan’s growing industrial sector, particularly in construction and infrastructure, has led to a significant increase in the demand for roll forming machines. These machines are essential for producing high-quality metal profiles used in various industries, including roofing, automotive, and structural applications. In this article, we will explore the most popular types of roll forming machines in Pakistan, their specifications, industries that use them, maintenance requirements, pricing, and other critical aspects. Additionally, we will discuss how Machine Matcher can help you source the best roll forming machine for your needs.

Popular Roll Forming Machines in Pakistan

1. Roofing Sheet Roll Forming Machines

• Specifications:

  • Roller Materials: High-grade steel with chrome coating for durability.

  • Frame Size: 300–450 mm steel plate welded frame.

  • Motors: 5–7.5 kW, with optional servo motors for higher precision.

  • PLC System: Fully automated with touch-screen interface.

  • Speed: 10–15 meters per minute.

  • Cutting System: Hydraulic or servo cutting with high accuracy.

• Profiles Used:

  • Corrugated sheets

  • IBR sheets

  • Trapezoidal profiles

• Industries:

  • Construction (residential, commercial, and industrial roofing)

  • Warehousing and storage solutions

• Main Cities:

  • Karachi, Lahore, Islamabad, Faisalabad, Multan

2. C and Z Purlin Roll Forming Machines

• Specifications:

  • Roller Materials: Hardened steel with heat-treated coating.

  • Frame Size: 350–500 mm for heavy-duty applications.

  • Motors: 7.5–15 kW with optional servo motors.

  • PLC System: Advanced control for seamless profile change.

  • Speed: 12–18 meters per minute.

  • Cutting System: Hydraulic or punching with flying shear technology.

• Profiles Used:

  • C-purlins

  • Z-purlins

• Industries:

  • Structural frameworks for buildings

  • Solar mounting structures

• Main Cities:

  • Karachi, Lahore, Rawalpindi, Sialkot

3. Door Frame and Window Roll Forming Machines

• Specifications:

  • Roller Materials: Chrome-plated steel for corrosion resistance.

  • Frame Size: 300–450 mm welded frame for strength.

  • Motors: 5–10 kW with inverter control.

  • PLC System: User-friendly touch screen for easy operation.

  • Speed: 10–20 meters per minute.

  • Cutting System: Servo-driven hydraulic cutting for smooth finish.

• Profiles Used:

  • Door and window frames

  • Shutter guides

• Industries:

  • Construction

  • Interior design

• Main Cities:

  • Karachi, Lahore, Peshawar, Quetta

4. Highway Guardrail Roll Forming Machines

• Specifications:

  • Roller Materials: High-strength steel rollers for long life.

  • Frame Size: 450–600 mm for heavy-duty processing.

  • Motors: 15–25 kW with servo options.

  • PLC System: Programmable control with automatic adjustments.

  • Speed: 8–12 meters per minute.

  • Cutting System: Hydraulic with flying shear for clean cuts.

• Profiles Used:

  • W-beam guardrails

  • Thrie-beam guardrails

• Industries:

  • Highway and road safety infrastructure

• Main Cities:

  • Karachi, Lahore, Hyderabad, Multan

5. Decking Roll Forming Machines

• Specifications:

  • Roller Materials: Alloy steel with hardened surface.

  • Frame Size: 350–500 mm heavy-duty frame.

  • Motors: 10–20 kW depending on production capacity.

  • PLC System: Automatic control for precision and speed.

  • Speed: 12–18 meters per minute.

  • Cutting System: Hydraulic or servo-driven cutting.

• Profiles Used:

  • Floor decking sheets

  • Composite floor panels

• Industries:

  • Construction of high-rise buildings

  • Industrial and commercial flooring

• Main Cities:

  • Karachi, Lahore, Faisalabad, Islamabad

Maintenance Requirements for Roll Forming Machines

• Lubrication: Regular lubrication of rollers, gears, and chains is essential to ensure smooth operation and prevent wear and tear.

• Alignment Checks: Misalignment can cause uneven profiles and damage the machine. Regular checks are necessary.

• Hydraulic System Inspection: Inspect the hydraulic system periodically for leaks, oil contamination, and pressure levels.

• PLC System Updates: Keep the control system software updated to maintain optimal performance.

• Roller Cleaning and Polishing: Clean and polish rollers to prevent profile distortion and ensure quality output.

Price Range of Roll Forming Machines Internationally

• Small to Medium-Sized Machines: $20,000–$50,000

• Heavy-Duty and High-Speed Machines: $60,000–$150,000

• Customized Machines with Advanced Features: $150,000–$300,000

Main Manufacturers of Roll Forming Machines in Pakistan

• Pak Roll Forming Industries – Known for producing high-quality roofing and purlin roll forming machines.

• SteelTech Engineering – Specializes in guardrail and highway safety roll forming machines.

• Alco Engineering – Provides customized roll forming solutions for door frames and window profiles.

Setup and Operation of Roll Forming Machines

Setup

1. Site Preparation: Ensure the site is level and has adequate space for the machine.

2. Power Connection: Connect the machine to a stable power source with the required voltage and amperage.

3. Profile Calibration: Load the required profile design and calibrate rollers accordingly.

4. Lubrication and Testing: Lubricate key components and run a test batch to ensure smooth functioning.

Operation

1. Load Coil Material: Load the coil onto the uncoiler and guide it through the rollers.

2. Adjust Rollers: Set the roller pressure and alignment for the desired profile.

3. Start PLC System: Use the control panel to set speed, length, and cutting parameters.

4. Monitor Production: Inspect profiles at regular intervals to ensure consistent quality.

Why Machine Matcher is the Best Choice for Buying Roll Forming Machines

Machine Matcher specializes in helping buyers across Pakistan and internationally purchase the right roll forming machines for their profile needs. Here's how we can help:

• Expert Guidance: Our experts analyze your production requirements and recommend the most suitable machine.

• Inspection Services: We conduct rigorous inspections to ensure the machine meets quality and design standards.

• Global Sourcing: We source machines from trusted manufacturers worldwide, ensuring competitive pricing.

• Customization Options: Tailor-made machines that match your profile dimensions and material specifications.

• After-Sales Support: Assistance with setup, installation, and maintenance for seamless operations.

Contact Machine Matcher

Speak to one of our roll forming machine experts today:

• UK: +44 20 335 56554

• USA: +1 407 559 7948

• Europe: +32 460 24 13 95

• WhatsApp: +44 20 335 56554

• Email: [email protected]

Typical Applications of Roll Forming Machines

• Roofing and Cladding Sheets: Widely used in residential and commercial buildings.

• Purlins and Beams: Structural support for large-scale construction projects.

• Guardrails and Highway Safety: Road safety infrastructure.

• Window and Door Frames: Interior and exterior applications in buildings.

Troubleshooting Common Issues

• Profile Distortion: Check roller alignment and pressure settings.

• Hydraulic Leaks: Inspect hoses and seals for wear.

• PLC Malfunctions: Update software or reset control parameters.

• Roller Wear and Tear: Regularly inspect and replace worn rollers.

Limitations of Roll Forming Machines

• Material Restrictions: Some machines may not be suitable for highly rigid or thick materials.

• Profile Complexity: Intricate profiles may require additional modifications or specialized tooling.

• Initial Setup Time: Calibration and setup may take longer for custom profiles.

Benefits of Roll Forming Machines

• High Efficiency: Continuous operation with minimal manual intervention.

• Consistent Quality: Precise and uniform profiles with little deviation.

• Cost-Effective Production: Low operational costs and high output.

• Customization Flexibility: Machines can be adapted to produce different profiles.

Installation and Commissioning

1. Site Preparation: Clear the area and ensure stable ground.

2. Machine Positioning: Place the machine according to the workflow layout.

3. Electrical Connection: Connect the machine to the power supply and verify voltage settings.

4. Trial Run: Run test profiles and fine-tune roller positions.

5. Operator Training: Train operators on machine operation and safety protocols.

Operation and Maintenance

• Daily: Clean and lubricate machine parts.

• Weekly: Check roller alignment and adjust as needed.

• Monthly: Inspect hydraulic and electrical systems.

• Annually: Perform a complete inspection and replace worn parts.

Design Standards for Roll Forming Machines

• ISO 9001: Ensures quality management and consistency.

• CE Certification: Compliance with European safety standards.

• ASTM Standards: Material and profile specifications for structural applications.

Machine Matcher ensures that all machines meet these international standards for safety, quality, and performance, providing peace of mind to buyers.