Most Popular Roll Forming Machines in Malaysia

Roll forming machines are essential in Malaysia’s manufacturing and construction industries, enabling the mass production of metal profiles used in roofing, cladding, structural components, and more. As Malaysia's construction and industrial sectors grow, the demand for roll forming machines has increased, with businesses seeking reliable solutions that meet their production needs efficiently. This guide explores the most popular roll forming machines in Malaysia, including their types, specifications, profiles, industries, regions of usage, and detailed insights into setup, operation, maintenance, and troubleshooting.

We’ll also cover the benefits, limitations, pricing, and how Machine Matcher can assist with inspections and purchasing to ensure you select the best roll forming machine for your needs.

Types and Specifications of Roll Forming Machines in Malaysia

The most popular roll forming machines in Malaysia include:

1. Roof Panel Roll Forming Machines

• Specifications:

  • Roller Material: High-grade steel with chrome coating

  • Frame Size: 300-400mm H-beam frame for durability

  • Motor: 5.5-7.5 kW motors depending on machine speed

  • PLC System: Fully automated control with touch screen interface

  • Machine Speed: 15-20m/min

  • Safety Features: Emergency stop system and safety guards

• Profiles Used:

  • Trapezoidal roof panels

  • Corrugated roof sheets

  • Purlin bearing rib (PBR) panels

• Industries Using This Machine:

  • Construction and building sector

  • Roofing manufacturers

  • Prefabricated building companies

2. C/Z Purlin Roll Forming Machines

• Specifications:

  • Roller Material: High-strength GCr15 steel

  • Frame Size: 350-500mm H-beam frame

  • Motor: 7.5-11 kW with variable speed control

  • Hydraulic Cutting System: Precise post-cutting with hydraulic drive

  • PLC Control: Fully automated with error detection system

• Profiles Used:

  • C and Z purlins

  • Channel sections

  • U-shaped structural profiles

• Industries Using This Machine:

  • Structural steel manufacturers

  • Warehousing and industrial projects

  • Commercial and residential building contractors

3. Deck Roll Forming Machines

• Specifications:

  • Roller Material: Heat-treated and precision-ground steel

  • Frame Size: 350-450mm H-beam

  • Motor: 11-15 kW with adjustable speed control

  • Hydraulic Cutting: Accurate and burr-free cutting

  • PLC System: Siemens/Delta PLC system for consistency

• Profiles Used:

  • Floor deck profiles

  • Ribbed metal decking

  • Steel reinforcement profiles

• Industries Using This Machine:

  • Commercial and residential construction

  • Bridge and infrastructure projects

  • Multi-story building developers

4. Highway Guardrail Roll Forming Machines

• Specifications:

  • Roller Material: GCr15 steel, heat-treated for durability

  • Frame Size: 450-600mm H-beam

  • Motor: 15-20 kW, suitable for heavy-duty production

  • Cutting System: Hydraulic cutting with automatic post-cut feature

  • PLC System: Advanced PLC for precision and minimal errors

• Profiles Used:

  • W-beam and thrie-beam guardrails

  • Crash barriers

  • Safety barriers

• Industries Using This Machine:

  • Road and highway safety projects

  • Municipal infrastructure development

  • Traffic management companies

Main Cities and Regions in Malaysia Using Roll Forming Machines

• Kuala Lumpur: High demand for roofing panels, guardrails, and structural profiles due to extensive construction projects.

• Penang: Manufacturing and industrial hubs require purlins and decking profiles for factories and warehouses.

• Johor Bahru: Heavy construction and infrastructure projects drive demand for C/Z purlin and floor deck machines.

• Selangor: Growth in commercial construction creates a demand for versatile roll forming machines.

Typical Applications of Roll Forming Machines in Malaysia

• Roofing and Cladding: Widely used for producing durable metal sheets and roofing materials.

• Structural Framing: Manufacturing of purlins and channels for industrial buildings.

• Decking Systems: Used in multi-story buildings and commercial structures.

• Highway Safety Systems: Producing guardrails and crash barriers for road safety.

Setup and Operation of Roll Forming Machines

1. Machine Setup:

   • Install the machine on a level foundation.

   • Connect power supply (usually 380V, 50Hz).

   • Load the coil material and align it with the rollers.

2. Operation Process:

   • Set profile dimensions through the PLC system.

   • Start the decoiler and feeding system.

   • Monitor roller movement and adjust speed if necessary.

   • Cut profiles to the required lengths using the hydraulic cutter.

Maintenance Requirements

• Daily Maintenance:

  • Clean and lubricate rollers and chains.

  • Inspect for loose screws and bolts.

• Weekly Maintenance:

  • Check hydraulic oil levels.

  • Inspect cutting blades for sharpness.

• Monthly Maintenance:

  • Calibrate PLC system and sensors.

  • Examine bearings and replace if worn.

Troubleshooting Issues

• Profile Misalignment:

  • Check roller alignment and adjust settings.

• Uneven Cutting:

  • Inspect and sharpen cutting blades.

• PLC Malfunctions:

  • Reprogram or reset PLC parameters.

Limitations of Roll Forming Machines

• Profile Constraints: Some machines are limited to specific profile dimensions.

• Material Compatibility: Not all machines handle high-strength steel or thicker gauges effectively.

• Initial Setup Time: Complex profiles require longer setup and adjustment.

Benefits of Roll Forming Machines

• High Production Speed: Continuous operation reduces downtime and maximizes output.

• Precision and Consistency: Advanced PLC control ensures consistent quality.

• Cost Efficiency: Lower material waste and reduced labor costs over time.

• Customizable Profiles: Machines can be modified to produce multiple profiles.

Price Range for Roll Forming Machines Internationally

• Basic Roof Panel Machines: $20,000 to $50,000

• C/Z Purlin Machines: $40,000 to $100,000

• Deck Roll Forming Machines: $60,000 to $150,000

• Highway Guardrail Machines: $80,000 to $200,000

Main Manufacturers of Roll Forming Machines in Malaysia

• JF Roll Forming Machinery: Leading provider of roof panel and C/Z purlin machines.

• MCM Machinery: Specializes in high-capacity deck and structural roll forming machines.

• Advance Roll Forming Technology: Offers customized solutions for complex profiles.

Installation and Commissioning Process

1. Pre-installation Preparation: Verify machine dimensions and space availability.

2. Machine Installation: Place on a leveled foundation and secure all components.

3. Electrical and Hydraulic Setup: Connect power, PLC systems, and hydraulic units.

4. Test Run and Calibration: Conduct trial runs to ensure profile accuracy.

Operation and Maintenance Best Practices

• Operator Training: Train staff to manage PLC settings and troubleshoot minor errors.

• Regular Inspections: Monitor rollers, motors, and hydraulic units for wear and tear.

• Calibration and Cleaning: Keep PLC parameters updated and clean rollers regularly.

Design Standards for Roll Forming Machines

• ISO 9001: Ensures quality management and consistency.

• EN 1090-2: Compliance with structural steel and aluminum standards.

• ANSI Standards: Compliance with American safety and performance standards.

Why Machine Matcher is Your Best Partner for Roll Forming Machines

Machine Matcher is your trusted partner in sourcing the perfect roll forming machine that meets your profile requirements. Our services include:

• Machine Inspection and Quality Control: We conduct thorough inspections to ensure compliance with international standards.

• Tailored Buying Assistance: Our team analyzes your profile needs to recommend the most suitable machine.

• Vendor Negotiation and Logistics Support: We negotiate with top manufacturers to get you the best pricing and ensure smooth delivery.

Contact Machine Matcher

Speak to one of our roll forming machine experts today:

• UK: +44 20 335 56554

• USA: +1 407 559 7948

• Europe: +32 460 24 13 95

• WhatsApp: +44 20 335 56554

• Email: [email protected]