Most Popular Roll Forming Machines in Netherlands

The Netherlands has a thriving metal and construction industry that relies heavily on high-quality roll forming machines. These machines produce profiles used in roofing, construction, automotive, and renewable energy sectors. This article explores the most popular roll forming machines in the Netherlands, including machine types, specifications, profiles used, industries served, and regions where these machines are most commonly deployed.

Popular Roll Forming Machines in the Netherlands

1. Roofing Sheet Roll Forming Machine

Specifications:

• Roller Material: High-grade 45# steel with hard chrome coating.

• Frame Size: 300-450 H-beam welded frame.

• Motors: 7.5 kW – 15 kW motors depending on production speed.

• PLC System: Mitsubishi or Siemens PLC for automated operation.

• Machine Speed: 10-15 meters per minute.

• Cutting System: Hydraulic cutting with 3 kW power.

• Safety Guards: Full-length safety enclosures.

Profiles Produced:

• Trapezoidal profiles

• Corrugated roofing sheets

• Standing seam panels

Industries Served:

• Roofing and cladding

• Agriculture and greenhouse structures

• Industrial warehouse construction

Main Cities and Areas:

• Amsterdam

• Rotterdam

• Utrecht

• Eindhoven

• The Hague

2. C and Z Purlin Roll Forming Machine

Specifications:

• Roller Material: GCr15 steel with heat treatment.

• Frame Size: 350 H-beam steel structure.

• Motors: 18.5 kW main motor with variable speed drive.

• PLC System: Panasonic or Siemens with touch screen interface.

• Punching and Cutting: Hydraulic punching and cutting system.

• Speed: 15-20 meters per minute.

Profiles Produced:

• C and Z purlins with adjustable widths

• Thickness range: 1.5 mm to 3.5 mm

Industries Served:

• Steel frame buildings

• Industrial structures

• Solar mounting systems

Main Cities and Areas:

• Amsterdam

• Rotterdam

• Maastricht

• Arnhem

3. Highway Guardrail Roll Forming Machine

Specifications:

• Roller Material: High-strength 45# steel.

• Frame Size: 400 H-beam with reinforced structure.

• Motors: 22 kW main motor with hydraulic cutting.

• PLC System: Delta or Siemens PLC with real-time monitoring.

• Cutting System: Hydraulic punching and cutting.

• Speed: 10-12 meters per minute.

Profiles Produced:

• W-beam guardrails

• Thrie-beam guardrails

Industries Served:

• Road infrastructure and safety

• Highway construction projects

Main Cities and Areas:

• Rotterdam

• Eindhoven

• Groningen

• Utrecht

4. Floor Deck Roll Forming Machine

Specifications:

• Roller Material: High-grade GCr15 steel.

• Frame Size: 450 H-beam with reinforced side plates.

• Motors: 30 kW main motor.

• PLC System: Siemens with servo feeder integration.

• Speed: 12-15 meters per minute.

• Hydraulic Cutting: 5.5 kW system.

Profiles Produced:

• Composite metal deck profiles

• Ribbed steel decking

Industries Served:

• Commercial and industrial buildings

• Multi-story construction

Main Cities and Areas:

• Amsterdam

• Rotterdam

• Eindhoven

• Almere

5. Solar Mounting Bracket Roll Forming Machine

Specifications:

• Roller Material: High-precision Cr12 steel.

• Frame Size: 400 H-beam steel frame.

• Motors: 15 kW with frequency control.

• PLC System: Mitsubishi with touch screen controls.

• Speed: 15-20 meters per minute.

• Hydraulic Cutting: 4.5 kW cutting system.

Profiles Produced:

• Solar panel mounting structures

• Rail brackets and support systems

Industries Served:

• Renewable energy and solar farms

• Green technology solutions

Main Cities and Areas:

• Rotterdam

• The Hague

• Utrecht

• Eindhoven

Maintenance Requirements for Roll Forming Machines

1. Daily Maintenance:

   • Clean rollers and guide rails.

   • Lubricate moving parts.

   • Check PLC system and sensor connections.

2. Weekly Maintenance:

   • Inspect hydraulic systems.

   • Tighten bolts and connections.

   • Check for abnormal wear on rollers.

3. Monthly Maintenance:

   • Conduct full lubrication of chains and gearboxes.

   • Inspect the cutting system.

   • Evaluate the motor and electrical connections.

Price Range for Roll Forming Machines Internationally

• Roofing Sheet Roll Forming Machine: $35,000 - $80,000

• C and Z Purlin Roll Forming Machine: $50,000 - $120,000

• Highway Guardrail Roll Forming Machine: $100,000 - $180,000

• Floor Deck Roll Forming Machine: $60,000 - $150,000

• Solar Mounting Bracket Roll Forming Machine: $45,000 - $100,000

Main Manufacturers of Roll Forming Machines in the Netherlands

1. Metform International – Specializes in high-speed roll forming machines.

2. Dallan Spa – Produces top-tier C and Z purlin machines.

3. Gasparini Industries – Renowned for precision and high-efficiency machines.

4. Boschert GmbH – Provides advanced guardrail and floor deck machines.

Setup and Operation of Roll Forming Machines

1. Setup Process:

   • Uncoil steel material and position in the feeding system.

   • Adjust roller stations to match the required profile.

   • Configure PLC control and safety systems.

   • Conduct a trial run to ensure correct profile dimensions.

2. Operation:

   • Monitor PLC controls for production status.

   • Ensure hydraulic and cutting systems work efficiently.

   • Perform regular inspections during operation.

How Machine Matcher Can Help with Inspection and Buying

Machine Matcher is your trusted partner for finding, inspecting, and buying the best roll forming machines for your business. Our experts assist in:

• Inspection Services: We conduct detailed inspections of machines, ensuring compliance with international design standards and operational safety.

• Profile Matching: We help identify the best machine that suits your profile needs, ensuring precision and quality.

• Manufacturer Recommendations: We guide you to the most reputable manufacturers to guarantee reliability and high performance.

• Cost Analysis: We offer insights into price ranges and budget options to help you make an informed purchase.

• Technical Support: Post-purchase, we provide guidance on installation, setup, and commissioning.

Typical Applications of Roll Forming Machines in the Netherlands

• Roofing and cladding systems

• Steel structure fabrication

• Solar energy projects

• Road infrastructure

• Industrial construction

Troubleshooting Issues in Roll Forming Machines

1. Profile Misalignment: Check roller stations for uneven alignment.

2. Hydraulic Pressure Fluctuation: Inspect the hydraulic pump and adjust pressure settings.

3. Material Jamming: Clear feeding paths and ensure smooth material flow.

4. PLC Error Alerts: Reset and recheck PLC connections.

5. Cutting System Malfunction: Check blade sharpness and hydraulic power supply.

Limitations of Roll Forming Machines

• High initial capital investment.

• Limited flexibility for highly complex profiles.

• Rollers need frequent recalibration for different profiles.

• Requires skilled labor for maintenance and operation.

Benefits of Roll Forming Machines

• High production efficiency with consistent quality.

• Low operational costs due to automation.

• Capable of producing long-length profiles without cutting.

• Customizable profiles to meet industry-specific needs.

Installation and Commissioning of Roll Forming Machines

1. Installation:

   • Position the machine on a stable foundation.

   • Connect power supply and PLC system.

   • Install hydraulic and cutting systems.

2. Commissioning:

   • Conduct trial runs to ensure profile accuracy.

   • Fine-tune roller adjustments and speed settings.

   • Perform safety checks before full-scale operation.

Operation and Maintenance of Roll Forming Machines

• Monitor daily machine parameters through PLC.

• Regularly lubricate rollers, bearings, and guide rails.

• Conduct monthly inspections of hydraulic systems.

• Maintain a clean and dust-free environment to avoid sensor malfunctions.

Design Standards for Roll Forming Machines

• ISO 9001: Quality management systems.

• CE Marking: Compliance with European safety standards.

• DIN Standards: German industrial standards for material strength.

• ASTM Standards: American standards for steel and metal profiles.

Contact Machine Matcher

Speak to one of our roll forming machine experts today:

• UK: +44 20 335 56554

• USA: +1 407 559 7948

• Europe: +32 460 24 13 95

• WhatsApp: +44 20 335 56554

• Email: [email protected]