Most Popular Roll Forming Machines in South Korea

South Korea is a hub for advanced manufacturing, and the roll forming machine industry plays a crucial role in producing high-quality profiles for various applications. Roll forming machines are widely used in South Korea’s industrial sector, including construction, automotive, and renewable energy industries. This article explores the most popular roll forming machines in South Korea, their specifications, profiles, industries that use them, and other key factors. It also explains how Machine Matcher can assist in purchasing the right roll forming machine for your business.

1. Types of Roll Forming Machines and Their Specifications

a) Roofing Panel Roll Forming Machines

• Specifications:

  • Roller Materials: High-grade steel with hard chrome plating

  • Frame Size: 300-400 mm thick steel frame

  • Motor: Servo motor with 5-10 HP

  • Cutting System: Hydraulic cutting with precision control

  • PLC Control System: Siemens or Mitsubishi with touch screen interface

  • Speed: 10-20 m/min (higher speed models available)

• Popular Profiles: Corrugated panels, trapezoidal panels, and standing seam panels

• Industries: Construction, commercial roofing, and residential building projects

b) Purlin Roll Forming Machines (C, Z, U Profiles)

• Specifications:

  • Roller Materials: Hardened steel with heat treatment

  • Motor: 10-15 HP servo motor

  • PLC Control System: Siemens PLC for automatic punching and cutting

  • Hydraulic System: High-capacity hydraulic cutter

  • Speed: 15-30 m/min

• Popular Profiles: C, Z, and U-shaped purlins

• Industries: Construction, steel structure fabrication, and pre-engineered buildings

c) Highway Guardrail Roll Forming Machines

• Specifications:

  • Roller Materials: High-quality alloy steel

  • Frame Size: 350 mm thick steel frame

  • Motor: 15-20 HP servo motor

  • PLC System: Advanced control system with auto-cutting

  • Speed: 12-18 m/min

• Popular Profiles: W-beam and thrie-beam guardrails

• Industries: Road safety, transportation, and infrastructure

d) Decking Roll Forming Machines

• Specifications:

  • Roller Materials: Hardened steel with anti-rust coating

  • Motor: 10-20 HP

  • Hydraulic System: Automatic cutting and punching

  • Speed: 8-12 m/min

• Popular Profiles: Metal decking and composite floor systems

• Industries: Commercial buildings, bridges, and infrastructure projects

e) Door Frame and Shutter Roll Forming Machines

• Specifications:

  • Roller Materials: High-strength alloy steel

  • Motor: 7.5-15 HP servo motor

  • Cutting System: Hydraulic punching and notching system

  • Speed: 8-15 m/min

• Popular Profiles: Door frames, roller shutters, and window channels

• Industries: Residential and commercial door manufacturing

2. Main Cities and Areas Using Roll Forming Machines in South Korea

• Seoul: Home to numerous construction and manufacturing companies that require roofing, decking, and panel profiles.

• Busan: A major hub for shipbuilding and industrial steel fabrication, where heavy-duty roll forming machines are commonly used.

• Incheon: A center for automotive part manufacturing, using specialized roll forming machines for profiles such as automotive panels and supports.

• Gwangju: Known for its focus on renewable energy systems, particularly solar mounting bracket roll forming machines.

• Daegu: Home to various infrastructure and road safety projects, where guardrail roll forming machines are in demand.

3. Maintenance Requirements for Roll Forming Machines

• Routine Cleaning: Regular cleaning to prevent dirt buildup on rollers and tracks.

• Lubrication: Periodic lubrication of rollers, chains, and gearboxes to ensure smooth operation.

• Alignment Checks: Checking and adjusting roller alignment to prevent profile distortion.

• Hydraulic System Maintenance: Inspecting hydraulic oil levels and replacing worn-out seals.

• PLC System Inspection: Ensuring software and control panel updates for optimal performance.

4. Price Range of Roll Forming Machines Internationally

• Roofing Panel Machines: $30,000 - $80,000 depending on specifications and capacity.

• Purlin Roll Forming Machines: $40,000 - $120,000 based on profile type and size.

• Highway Guardrail Machines: $60,000 - $150,000 depending on profile width and speed.

• Decking Roll Forming Machines: $50,000 - $100,000 depending on production capacity.

• Door Frame and Shutter Machines: $25,000 - $70,000 based on size and complexity.

5. Main Manufacturers of Roll Forming Machines in South Korea

• Samco Machinery Korea

• Hitech Machinery Co., Ltd.

• Shinil Machinery Co., Ltd.

• Kang Steel Machinery

• Daekwang Roll Forming Technology

6. Setup and Operation of Roll Forming Machines

• Step 1: Install the machine on a stable surface with proper leveling.

• Step 2: Connect the electrical supply and hydraulic system.

• Step 3: Load the steel coil onto the uncoiler.

• Step 4: Set the required profile dimensions in the PLC system.

• Step 5: Run a trial profile to ensure correct alignment.

• Step 6: Adjust cutting and punching as needed for accuracy.

• Step 7: Start production after testing and calibration.

7. How Machine Matcher Can Help You Buy the Right Roll Forming Machine

Machine Matcher has extensive experience in providing roll forming machines that meet international standards and client-specific profile requirements. We ensure that every machine is inspected thoroughly before purchase, guaranteeing optimal performance. Whether you are looking for a new machine or a refurbished model, Machine Matcher can guide you through the buying process, from identifying the right specifications to assisting with import and commissioning.

Contact Machine Matcher

Speak to one of our roll forming machine experts today:

• UK: +44 20 335 56554

• USA: +1 407 559 7948

• Europe: +32 460 24 13 95

• WhatsApp: +44 20 335 56554

• Email: [email protected]

8. Typical Applications of Roll Forming Machines

• Roofing and Cladding Panels: For commercial, industrial, and residential buildings.

• Highway Guardrails: Safety barriers along roads and highways.

• Purlins and Structural Supports: Steel framework for pre-engineered buildings.

• Decking Systems: Floor decking for high-rise buildings and infrastructure.

• Automotive Parts: Support structures and reinforcements.

9. Troubleshooting Common Issues

• Profile Distortion: Check roller alignment and adjust pressure settings.

• Inconsistent Cutting: Inspect and replace dull cutting blades.

• Hydraulic System Malfunction: Ensure proper fluid levels and replace faulty valves.

• PLC Errors: Update the system software and check sensor connections.

• Excessive Vibration: Inspect and tighten loose parts or replace worn-out bearings.

10. Limitations of Roll Forming Machines

• Limited Flexibility: Changing profiles requires roller replacement, which can be time-consuming.

• Profile Variations: Highly customized profiles may need additional tooling.

• Space Requirements: Large machines require ample space for installation and operation.

11. Benefits of Roll Forming Machines

• High Efficiency: Continuous production ensures high output.

• Precision and Consistency: Advanced control systems ensure profile accuracy.

• Low Material Waste: Optimized cutting and punching reduce scrap material.

• Cost-Effectiveness: Suitable for large-scale production with minimal labor.

• Versatility: Ability to produce a wide range of profiles for different industries.

12. Installation and Commissioning

• Machine Installation: Ensure secure anchoring and leveling.

• System Configuration: Set up PLC software with accurate profile parameters.

• Trial and Calibration: Run test profiles to calibrate cutting, punching, and speed settings.

• Operator Training: Provide detailed training on safety and operation procedures.

13. Operation and Maintenance

• Startup Procedure: Ensure the coil is properly loaded and settings are configured.

• Routine Checks: Monitor machine performance and inspect critical components.

• Hydraulic and Electrical Maintenance: Periodic checks on hydraulic oil and PLC connections.

• Preventive Maintenance: Scheduled inspections to prevent downtime.

14. Design Standards for Roll Forming Machines

• ISO 9001: Quality management system compliance

• CE Certification: Ensuring European safety and quality standards

• ANSI Standards: Compliance for machine safety and operational requirements

• UL Certification: Electrical and safety compliance

By partnering with Machine Matcher, you can confidently select the best roll forming machine for your business needs. Our experts will guide you through the entire process, ensuring a seamless purchase and successful operation.