Most Popular Roll Forming Machines in Philippines

Roll forming machines play a vital role in the manufacturing and construction industries in the Philippines, offering a cost-effective method to produce high-quality metal profiles used across various applications. From roofing panels to highway guardrails, these machines cater to a wide range of industries, ensuring durability and precision. This article provides an in-depth guide on the most popular roll forming machines in the Philippines, covering machine types, specifications, profile applications, industry usage, and more.

Types and Specifications of Popular Roll Forming Machines in the Philippines

1. Roofing Sheet Roll Forming Machines

   • Specifications:

     • Roller Material: High-grade steel with heat-treated chromium coating

     • Frame: 350 H-beam welded frame for stability

     • PLC System: Fully automated with touchscreen interface

     • Cutting System: Hydraulic cutting with high precision

     • Speed: 12–15 m/min

   • Profiles Used: Corrugated sheets, rib panels, PBR panels, and standing seam panels

   • Industries Served: Roofing, construction, and real estate development

   • Popular Cities/Areas: Metro Manila, Cebu, Davao, Quezon City, and Cavite

2. C/Z Purlin Roll Forming Machines

   • Specifications:

     • Roller Material: High-strength GCr15 steel

     • Punching System: Servo-driven hydraulic punching

     • PLC System: PLC control with auto size adjustment

     • Frame: Welded steel frame for high strength

     • Speed: 20–25 m/min

   • Profiles Used: C and Z purlins with adjustable sizes

   • Industries Served: Structural steel, warehouses, and commercial buildings

   • Popular Cities/Areas: Laguna, Pampanga, Batangas, and Mindanao industrial zones

3. Highway Guardrail Roll Forming Machines

   • Specifications:

     • Roller Material: Cr12 steel with heat treatment

     • Frame: 450 H-beam structure for stability

     • Punching System: Hydraulic punching with high precision

     • Speed: 8–12 m/min

   • Profiles Used: W-beam, thrie-beam guardrails

   • Industries Served: Infrastructure, road safety, and transportation sectors

   • Popular Cities/Areas: Manila, Quezon, and Davao City

4. Floor Deck Roll Forming Machines

   • Specifications:

     • Roller Material: GCr15 steel with hard chrome plating

     • Frame: Heavy-duty steel frame for minimal vibration

     • PLC System: Automatic control with servo motors

     • Speed: 12–18 m/min

   • Profiles Used: Composite floor decks, concrete-reinforcing profiles

   • Industries Served: High-rise construction, residential, and commercial projects

   • Popular Cities/Areas: Metro Manila, Cebu, Iloilo, and Bacolod

5. Door Frame and Window Frame Roll Forming Machines

   • Specifications:

     • Roller Material: GCr15 steel with heat treatment

     • Frame: 300 H-beam welded frame for durability

     • Punching System: Hydraulic punching with auto hole adjustment

     • Speed: 12–15 m/min

   • Profiles Used: Door frames, window frames

   • Industries Served: Commercial, residential, and industrial construction

   • Popular Cities/Areas: Metro Manila, Laguna, and Cavite

Routine Maintenance for Roll Forming Machines

To ensure optimal performance and longevity, roll forming machines require regular maintenance. Key tasks include:

• Lubrication: Regularly lubricate roller bearings and chains to prevent wear.

• Cleaning: Clean rollers and guides to remove dust and debris.

• Alignment Check: Inspect roller alignment to avoid profile deformities.

• Hydraulic System Inspection: Monitor hydraulic oil levels and replace filters as needed.

• Electrical System Check: Regularly inspect PLC connections and ensure smooth operation.

Price Range for Roll Forming Machines Internationally

The price of roll forming machines varies depending on the machine type, profile specifications, and additional features.

• Roofing Sheet Roll Forming Machines: $18,000 – $35,000

• C/Z Purlin Roll Forming Machines: $25,000 – $50,000

• Highway Guardrail Roll Forming Machines: $40,000 – $70,000

• Floor Deck Roll Forming Machines: $30,000 – $60,000

• Door Frame Roll Forming Machines: $18,000 – $40,000

Main Manufacturers of Roll Forming Machines in the Philippines

The Philippine market sources roll forming machines primarily from international manufacturers. However, several local suppliers provide imported machines with after-sales services. Key manufacturers include:

• Local Importers and Distributors: These companies source machines from China, India, and Turkey and provide installation, training, and maintenance support.

• Global Manufacturers: Prominent suppliers such as Xiamen Liming, Botou Xianfa, and Shanghai Wright are major players in the Philippine roll forming market.

Setup and Operation of Roll Forming Machines

Setup Process:

1. Foundation Preparation: Ensure a flat and vibration-free surface for the machine.

2. Machine Alignment: Correctly align the rollers for accurate profile shaping.

3. Electrical Connections: Connect the machine to the power supply according to the specified voltage.

4. PLC Calibration: Configure the PLC system for profile specifications and machine parameters.

Operation Process:

1. Material Loading: Load the steel coil onto the uncoiler.

2. Feeding and Forming: Guide the coil through the rollers for profile shaping.

3. Cutting and Punching: The machine cuts the profile to the desired length.

4. Stacking and Packaging: Finished profiles are collected and packaged for distribution.

How Machine Matcher Can Help You Buy the Best Roll Forming Machine

Machine Matcher specializes in connecting buyers with the ideal roll forming machines that match their profile needs. Our team of experts ensures that each machine is inspected for quality, performance, and compliance with international standards. We provide:

• Comprehensive Inspection Services: Verify machine quality, specifications, and functionality.

• Customized Machine Recommendations: Match machine types to your desired profiles and production goals.

• Negotiation and Price Comparison: Secure the best deals from leading manufacturers.

• Assistance with Importation and Delivery: Ensure smooth logistics and timely delivery to the Philippines.

Contact Machine Matcher
Speak to one of our roll forming machine experts today:

• UK: +44 20 335 56554

• USA: +1 407 559 7948

• Europe: +32 460 24 13 95

• WhatsApp: +44 20 335 56554

• Email: [email protected]

Typical Applications of Roll Forming Machines

• Construction: Roofing sheets, wall panels, and structural components

• Infrastructure: Highway guardrails, traffic safety systems

• Industrial Fabrication: Door frames, window frames, and partition systems

• Warehouse and Logistics: Steel shelves, storage systems, and purlins

Troubleshooting Issues in Roll Forming Machines

1. Profile Deformities:

   • Cause: Misalignment of rollers or incorrect gap adjustment

   • Solution: Realign rollers and adjust the roller gap

2. Machine Vibration:

   • Cause: Unstable foundation or worn-out components

   • Solution: Secure the machine base and replace damaged parts

3. Hydraulic Pressure Loss:

   • Cause: Low oil levels or clogged filters

   • Solution: Refill hydraulic oil and replace filters

4. Inconsistent Cutting Lengths:

   • Cause: Incorrect PLC settings or sensor misalignment

   • Solution: Re-calibrate the PLC system and check sensors

Limitations of Roll Forming Machines

• Limited Profile Variations: Machines designed for specific profiles may require costly retooling for profile changes.

• High Initial Investment: Roll forming machines require a significant capital investment, especially for fully automated systems.

• Space Requirement: Large machines require considerable floor space, limiting installation options for smaller facilities.

Benefits of Roll Forming Machines

• High Production Efficiency: Continuous forming reduces processing time.

• Consistent Profile Quality: Ensures uniformity and precision in profile shapes.

• Low Waste Production: Minimal material wastage due to continuous forming.

• Cost-Effective Operation: Reduces labor costs and increases productivity.

Installation and Commissioning of Roll Forming Machines

1. Site Preparation: Ensure adequate space and proper foundation.

2. Machine Positioning: Align the machine to minimize vibration and movement.

3. Electrical and Hydraulic Setup: Connect power supply and hydraulic systems.

4. PLC Configuration: Program the PLC system to meet profile specifications.

5. Test Run and Calibration: Conduct test runs to verify machine performance.

Operation and Maintenance of Roll Forming Machines

• Operation: Ensure proper feeding, alignment, and PLC setup for smooth operation.

• Maintenance: Conduct routine lubrication, roller cleaning, and hydraulic system inspections.

Design Standards for Roll Forming Machines

• ISO 9001: Ensures quality management in machine production.

• CE Certification: Ensures compliance with European safety standards.

• ASTM Standards: Guarantees accuracy and consistency in profile dimensions.

By partnering with Machine Matcher, you can ensure that your roll forming machine aligns with the highest industry standards while meeting your profile specifications. For personalized assistance and inquiries, contact Machine Matcher today.