Most Popular Roll Forming Machines in Turkmenistan

Roll forming machines are widely used in Turkmenistan, especially in industries involved in construction, infrastructure, and manufacturing. With growing urbanization and industrialization in cities like Ashgabat, Turkmenabat, and Mary, the demand for high-quality roll forming machines has increased significantly. This guide explores the most popular types of roll forming machines in Turkmenistan, along with specifications, industries that use them, maintenance requirements, pricing, manufacturers, and why Machine Matcher is the best choice for buyers.

Types of Roll Forming Machines and Specifications

1. Roofing Sheet Roll Forming Machines

• Specifications:

  • Roller Material: High-grade steel with chrome coating

  • Frame Structure: Heavy-duty steel

  • Drive System: Chain, gear, or hydraulic drive

  • Cutting System: Hydraulic cutting with pre-cut or post-cut options

  • PLC Control System: Fully automated with user-friendly touch screen

  • Speed: 10-15 meters per minute

• Profiles Used:

  • Trapezoidal sheets

  • Corrugated roofing sheets

  • Standing seam panels

• Industries Using These Machines:

  • Construction and real estate

  • Industrial warehouse roofing

  • Residential roofing projects

2. C Purlin and Z Purlin Roll Forming Machines

• Specifications:

  • Roller Material: High-strength steel with heat treatment

  • Frame Size: 300-500mm depending on profile size

  • Drive System: Hydraulic or servo motor drive

  • Punching and Notching: Automatic punching with CNC precision

  • Cutting System: Hydraulic shear or flying cut-off system

  • Speed: 15-20 meters per minute

• Profiles Used:

  • C-section and Z-section purlins

  • U-channel steel structures

• Industries Using These Machines:

  • Steel frame construction

  • Industrial and agricultural buildings

  • Roofing support systems

3. Highway Guardrail Roll Forming Machines

• Specifications:

  • Roller Material: Cr12 steel with heat treatment for durability

  • Frame Size: 450-600mm for wide guardrail profiles

  • Drive System: Chain or hydraulic drive

  • Cutting System: Hydraulic shear with precision control

  • Speed: 8-12 meters per minute

• Profiles Used:

  • W-beam guardrails

  • Thrie-beam guardrails

• Industries Using These Machines:

  • Road safety and highway infrastructure

  • Industrial safety barriers

4. Door Frame Roll Forming Machines

• Specifications:

  • Roller Material: GCr15 steel with chrome plating

  • Frame Size: 400-600mm depending on door profile size

  • Drive System: Servo motor or hydraulic drive

  • Punching and Notching: Automatic with high-speed control

  • Cutting System: Hydraulic shear with precision accuracy

  • Speed: 12-18 meters per minute

• Profiles Used:

  • Steel door frames

  • Window frame profiles

• Industries Using These Machines:

  • Residential and commercial construction

  • Door manufacturing companies

Main Cities and Areas Using Roll Forming Machines

1. Ashgabat: The capital city with a booming construction and real estate sector.

2. Turkmenabat: An industrial hub with growing demand for steel infrastructure and manufacturing.

3. Mary: A key city for agricultural and industrial development.

Typical Applications of Roll Forming Machines

• Roofing Systems: For both residential and commercial buildings.

• Steel Frames and Purlins: For structural support in industrial projects.

• Highway Guardrails: Ensuring road safety and security.

• Door and Window Frames: Increasing the durability and strength of structures.

Maintenance Requirements

1. Lubrication: Regularly lubricate rollers and moving parts to prevent friction.

2. Alignment Checks: Ensure rollers and cutting blades are properly aligned.

3. Electrical System Inspection: Inspect and maintain the PLC and hydraulic systems.

4. Cleaning: Clean rollers and cutting systems after each use to prevent debris buildup.

5. Calibration: Regularly calibrate the machine to ensure precision in profile dimensions.

Price Range of Roll Forming Machines Internationally

• Roofing Sheet Roll Forming Machines: $20,000 - $50,000

• C and Z Purlin Roll Forming Machines: $40,000 - $80,000

• Highway Guardrail Roll Forming Machines: $50,000 - $100,000

• Door Frame Roll Forming Machines: $30,000 - $70,000

Main Manufacturers in Turkmenistan

Turkmenistan primarily imports roll forming machines from international manufacturers. However, local suppliers and distributors offer maintenance services and operational support. Most machines are imported from:

• China

• Turkey

• Germany

Setup and Operation of Roll Forming Machines

1. Machine Installation: Position the machine on a level surface and ensure all connections are secure.

2. Profile and Material Loading: Load the steel coil and feed it into the machine.

3. Calibration and Programming: Use the PLC system to program the desired profile dimensions.

4. Testing and Trial Run: Perform a trial run to ensure the machine operates smoothly.

5. Production Start: Begin continuous production after confirming alignment and speed settings.

Troubleshooting Common Issues

1. Material Jamming: Check coil feeding alignment and clean rollers.

2. Inaccurate Profiles: Recalibrate the rollers and PLC settings.

3. Hydraulic System Failure: Inspect and replace hydraulic fluid regularly.

4. Cutting Blade Malfunction: Replace dull blades and check the alignment.

5. PLC Malfunction: Ensure software updates and reset the system if necessary.

Limitations of Roll Forming Machines

• Limited Material Thickness: Machines are designed for specific thickness ranges.

• Profile Constraints: Custom profiles require specialized roller designs.

• Initial Setup Time: Calibration and setup can be time-consuming for custom projects.

Benefits of Roll Forming Machines

1. High Production Efficiency: Continuous processing reduces downtime.

2. Consistent Quality: Ensures uniform profiles with minimal errors.

3. Cost Savings: Lower production costs compared to traditional methods.

4. Flexibility: Can be configured for multiple profiles and applications.

Installation and Commissioning Process

1. Site Preparation: Ensure a stable and leveled surface for machine installation.

2. Machine Assembly: Assemble rollers, cutting system, and control panel.

3. Electrical Connection: Connect the power supply and test system integrity.

4. Calibration and Testing: Perform a trial run to validate profile accuracy.

5. Operator Training: Train operators on machine functions and safety protocols.

Operation and Maintenance

• Daily Maintenance: Clean rollers, check alignment, and inspect hydraulic systems.

• Monthly Inspection: Inspect PLC system, electrical connections, and safety guards.

• Annual Calibration: Conduct a full machine audit to ensure long-term performance.

Design Standards for Roll Forming Machines

• ISO 9001: Quality management for roll forming machines.

• CE Certification: Ensuring compliance with European safety and quality standards.

• ASTM Standards: Ensuring profile dimensions meet international specifications.

How Machine Matcher Can Help with Inspections and Buying

Machine Matcher specializes in helping businesses in Turkmenistan and other regions purchase the most suitable roll forming machines for their specific profiles and applications. We assist in:

• Machine Inspections: Ensuring the machine meets quality and operational standards.

• Profile Customization: Matching machines to the required profiles and sizes.

• Supplier Verification: Validating manufacturers and ensuring reliable delivery.

• After-Sales Support: Providing technical assistance and spare parts procurement.

Contact Machine Matcher

Speak to one of our roll forming machine experts today:
UK: +44 20 335 56554
USA: +1 407 559 7948
Europe: +32 460 24 13 95
WhatsApp: +44 20 335 56554
Email: [email protected]