Most Popular Roll Forming Machines in Armenia

Armenia's construction, metalworking, and infrastructure sectors have seen substantial growth in recent years, driving the demand for roll forming machines. Roll forming machines provide a cost-effective and efficient way to produce metal profiles with precise dimensions and high durability. This blog explores the most popular roll forming machines in Armenia, including their types, specifications, profiles used, industries that benefit from them, and key areas where these machines are widely used.

Types and Specifications of Roll Forming Machines in Armenia

1. Roofing Sheet Roll Forming Machines

   • Specifications:

     • Roller Material: High-grade steel with hard chrome plating

     • Frame Structure: H-beam welded and stress-relieved

     • Motor Power: 5.5 kW to 15 kW depending on profile thickness

     • Cutting System: Hydraulic with automatic length control

     • PLC System: Mitsubishi/Siemens for automated operations

   • Profiles Used:

     • Corrugated sheets

     • Trapezoidal roofing panels

     • Standing seam roofing panels

   • Industries Using These Machines:

     • Construction

     • Real estate development

     • Roofing and cladding services

2. C-Z Purlin Roll Forming Machines

   • Specifications:

     • Roller Material: GCr15 with heat treatment

     • Punching System: Hydraulic punching with multiple dies

     • Frame Structure: Heavy-duty steel frame

     • Motor Power: 7.5 kW to 20 kW

     • PLC Control System: Delta/Siemens with touch screen operation

   • Profiles Used:

     • C and Z profiles

     • Purlins for steel structures

   • Industries Using These Machines:

     • Steel building construction

     • Warehouses and industrial facilities

3. Decking Sheet Roll Forming Machines

   • Specifications:

     • Roller Material: High-strength steel with heat treatment

     • Frame Structure: Welded steel with anti-rust coating

     • Motor Power: 7.5 kW to 22 kW depending on sheet thickness

     • Cutting System: Hydraulic shearing with PLC control

   • Profiles Used:

     • Galvanized steel deck panels

     • Composite decking sheets

   • Industries Using These Machines:

     • High-rise construction

     • Industrial and commercial buildings

4. Highway Guardrail Roll Forming Machines

   • Specifications:

     • Roller Material: GCr15 alloy steel

     • Frame Structure: Welded steel frame with heat-treated rollers

     • Punching and Cutting System: Hydraulic system with PLC

     • Motor Power: 15 kW to 25 kW depending on profile size

   • Profiles Used:

     • W-beam and thrie-beam guardrails

   • Industries Using These Machines:

     • Road safety and infrastructure

     • Highway construction and maintenance

5. Light Steel Frame Roll Forming Machines

   • Specifications:

     • Roller Material: Hardened steel rollers

     • Frame Structure: Heavy-duty steel frame

     • Cutting System: Hydraulic cutting with length control

     • Motor Power: 5.5 kW to 15 kW depending on thickness

   • Profiles Used:

     • Lightweight framing structures

     • Stud and track profiles

   • Industries Using These Machines:

     • Prefabricated housing

     • Commercial and residential construction

Main Cities and Areas in Armenia Where These Machines Are Used

1. Yerevan: Major hub for construction and industrial development

2. Gyumri: Growing interest in infrastructure projects and steel manufacturing

3. Vanadzor: Industrial base with applications in metal fabrication

4. Hrazdan: Focus on steel structures and construction materials

5. Abovyan: Increasing demand for roofing and cladding materials

Maintenance Requirements for Roll Forming Machines

1. Regular Lubrication: Ensure that all moving parts, including rollers, shafts, and gear systems, are lubricated to prevent friction and wear.

2. Cleaning Rollers: Remove debris and residue from rollers to avoid defects in profile formation.

3. Inspection of Hydraulic Systems: Check hydraulic oil levels and replace oil periodically to maintain consistent cutting performance.

4. Tightening Bolts and Connections: Periodic tightening of bolts, nuts, and fasteners ensures stability and reduces machine vibrations.

5. Electrical System Inspection: Ensure the PLC system and motor connections are in good condition to avoid breakdowns.

Typical Applications of Roll Forming Machines in Armenia

• Roofing and Cladding: Used extensively in residential, commercial, and industrial buildings.

• Steel Structure Fabrication: Production of C and Z purlins, deck panels, and stud profiles for steel structures.

• Highway Safety: Manufacturing of guardrails for road safety and maintenance.

• Industrial and Commercial Construction: Flooring and decking systems for high-rise buildings.

Troubleshooting Common Issues

1. Inconsistent Profile Dimensions:

   • Cause: Misaligned rollers or worn-out dies.

   • Solution: Realign rollers and replace worn parts.

2. Excessive Noise and Vibrations:

   • Cause: Loose bolts or damaged bearings.

   • Solution: Tighten all bolts and inspect bearings for wear.

3. Hydraulic Cutting Errors:

   • Cause: Low hydraulic oil levels or contaminated oil.

   • Solution: Replenish oil and clean the hydraulic system.

4. Electrical Failures:

   • Cause: Faulty PLC or motor connections.

   • Solution: Inspect wiring and replace faulty components.

Limitations of Roll Forming Machines

• Initial Investment Costs: High initial purchase price, although long-term efficiency compensates.

• Profile Changeover Time: Switching profiles may require time, reducing overall productivity.

• Limited Material Thickness: Machines are designed for specific material gauges, making it difficult to switch between different thicknesses.

Benefits of Roll Forming Machines

• High Production Efficiency: Continuous forming ensures large-volume production.

• Consistent Profile Accuracy: Minimal deviation in profile dimensions.

• Cost-Effective Operations: Reduced labor and operational costs.

• Flexibility in Profile Design: Customizable profiles to suit different project requirements.

Installation and Commissioning of Roll Forming Machines

1. Site Preparation: Ensure a clean, leveled surface with sufficient space for the machine and coil handling systems.

2. Machine Positioning: Position the machine to align with coil feeding and cutting stations.

3. Electrical and Hydraulic Setup: Connect motors, hydraulic pumps, and PLC systems.

4. Test Run and Calibration: Run initial trials to calibrate profile dimensions and system response.

5. Training Operators: Provide operational and safety training to the workforce.

Operation and Maintenance of Roll Forming Machines

• Daily Inspections: Check lubrication, roller alignment, and profile accuracy.

• Weekly Maintenance: Clean rollers, tighten bolts, and monitor hydraulic systems.

• Monthly Inspection: Check PLC software updates, recalibrate sensors, and inspect the cutting system.

• Annual Servicing: Overhaul machine components and replace worn-out parts.

Design Standards for Roll Forming Machines

• ISO 9001: Ensures quality management in machine production.

• CE Marking: Compliance with European safety standards.

• ANSI Standards: Guidelines for machine safety and performance.

Price Range of Roll Forming Machines Internationally

• Roofing Roll Forming Machines: $25,000 to $60,000

• C-Z Purlin Roll Forming Machines: $35,000 to $100,000

• Decking Roll Forming Machines: $50,000 to $120,000

• Highway Guardrail Roll Forming Machines: $70,000 to $150,000

• Light Steel Frame Roll Forming Machines: $30,000 to $70,000

Main Manufacturers of Roll Forming Machines in Armenia

While Armenia imports most of its roll forming machines, the leading manufacturers supplying these machines include:

• China: Known for its affordable and durable machines.

• Turkey: Provides advanced roll forming systems with European design standards.

• India: Offers mid-range roll forming machines with good customization.

How Machine Matcher Can Help You Choose the Right Roll Forming Machine

Machine Matcher has a vast inventory of roll forming machines to suit different profile needs. Whether you are looking for roofing machines, C-Z purlin machines, or high-speed deck roll forming machines, we can help you choose the best option based on your project requirements.

Why Choose Machine Matcher?

• Comprehensive Inspection Services: We conduct in-depth inspections to ensure machine quality and compliance with international standards.

• Tailored Buying Assistance: Our experts guide you through the machine selection process based on your profile and production requirements.

• Competitive Pricing: We offer a range of machines from trusted global manufacturers at competitive prices.

• After-Sales Support: Our team provides installation, commissioning, and after-sales maintenance services.

Contact Machine Matcher - Speak to one of our roll forming machine experts today:

UK: +44 20 335 56554
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Europe: +32 460 24 13 95
WhatsApp: +44 20 335 56554
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