Denmark, known for its advanced manufacturing sector and high standards in construction and infrastructure, is a prominent market for roll forming machines. These machines play a crucial role in producing profiles used in roofing, cladding, construction, automotive, and energy sectors. This guide explores the most popular roll forming machines in Denmark, covering machine types, specifications, industries, applications, maintenance, troubleshooting, and more.

We will also explain how Machine Matcher can assist you in finding the best machine to match your specific profile needs.

Types of Roll Forming Machines Popular in Denmark

Roof Panel Roll Forming Machines
- Specifications:
  - Roller Materials: High-grade steel with chrome coating
  - Motor: 5-15 kW depending on machine size
  - Frame Size: 300-450 mm steel frame for durability
  - PLC System: Advanced touchscreen PLC control
  - Speed: 10-15 meters per minute
- Profiles Used:
  - Standing seam profiles
  - Corrugated metal roofing sheets
  - PBR panels
- Industries:
  - Residential and commercial roofing
  - Agriculture (barns and farm buildings)
  - Industrial structures
C and Z Purlin Roll Forming Machines
- Specifications:
  - Roller Materials: Heat-treated steel rollers
  - Punching and Notching: Hydraulic punching for holes and slots
  - Motor: 7-20 kW servo motors
  - PLC System: Siemens or Mitsubishi PLC
  - Speed: 10-20 meters per minute
- Profiles Used:
  - C, Z, and U purlins
  - Adjustable width and depth profiles
- Industries:
  - Steel framing for buildings
  - Solar panel mounting structures
  - Industrial warehouses
Highway Guardrail Roll Forming Machines
- Specifications:
  - Roller Materials: Hardened steel
  - Frame Size: 400-600 mm heavy-duty steel frame
  - Hydraulic Cutting: Automated cutting with high precision
  - Motor: 15-25 kW high-torque motors
  - PLC System: User-friendly programmable control
- Profiles Used:
  - W-beam and thrie-beam guardrails
- Industries:
  - Road safety and traffic management
  - Infrastructure and highway projects
Deck Roll Forming Machines
- Specifications:
  - Roller Materials: Hardened chrome steel
  - Motor: 10-20 kW depending on thickness capacity
  - Frame Size: 350-500 mm frame for heavy loads
  - Speed: 10-12 meters per minute
- Profiles Used:
  - Floor decking profiles
  - Composite metal deck profiles
- Industries:
  - Industrial and commercial construction
  - High-rise building projects
Metal Stud and Track Roll Forming Machines
- Specifications:
  - Roller Materials: GCr15 steel with high wear resistance
  - Motor: 7-15 kW depending on machine length
  - Frame Size: 300-450 mm steel frame
  - PLC System: Precision PLC control
  - Speed: 30-40 meters per minute
- Profiles Used:
  - Metal studs, tracks, and channels
- Industries:
  - Interior partitioning systems
  - Residential and commercial buildings

Main Cities and Areas Using Roll Forming Machines in Denmark

Copenhagen: Major hub for commercial and residential construction projects.
Aarhus: Industrial sector with strong demand for purlins and guardrails.
Odense: Active in renewable energy structures and solar panel mounts.
Aalborg: Home to various metal fabrication and infrastructure projects.
Esbjerg: Focuses on shipbuilding and offshore applications requiring specialized profiles.

Typical Applications of Roll Forming Machines in Denmark

Roofing and cladding for residential and commercial structures
Framing systems for solar panels and wind turbine components
Guardrails for highway safety projects
Metal decking for multi-story buildings
Partitioning systems for interior construction

Troubleshooting Common Issues with Roll Forming Machines

Misalignment of Rollers:
- Check and realign rollers to avoid profile distortion.
Inconsistent Profile Dimensions:
- Inspect cutting and punching dies for wear.
Material Jamming:
- Ensure regular lubrication and clean any debris from rollers.
PLC or Control System Malfunctions:
- Update or recalibrate PLC software.
Excessive Wear on Rollers:
- Use hardened steel rollers and perform regular maintenance.

Limitations of Roll Forming Machines

Initial setup requires high precision and expertise.
Limited flexibility in producing non-standard profiles.
Rollers need periodic replacement to maintain quality.
Changes in material thickness can require adjustments.

Benefits of Roll Forming Machines

High production efficiency with minimal waste
Consistent profile quality and accuracy
Ability to produce long lengths with tight tolerances
Low operational costs after initial setup

Installation and Commissioning of Roll Forming Machines

Site Preparation: Ensure a clean, level surface with sufficient space.
Machine Installation: Align machine components and secure all parts.
Electrical Connection: Connect to power supply, ensuring voltage compatibility.
Trial Run and Calibration: Conduct trial runs to test machine efficiency.
Training and Handover: Provide operational training for machine operators.

Operation and Maintenance of Roll Forming Machines

Daily Checks: Inspect roller alignment, lubrication, and electrical connections.
Weekly Maintenance: Clean rollers, check for wear, and lubricate moving parts.
Monthly Inspections: Test PLC system, check hydraulic fluid levels, and recalibrate if necessary.
Annual Overhaul: Replace worn rollers, check motor performance, and update control software.

Design Standards for Roll Forming Machines

EN 1090-2: Structural steel and aluminum components
ISO 9001: Quality management standards
CE Marking: Compliance with European safety and performance requirements
DIN Standards: Profile specifications for metal products

Price Range for Roll Forming Machines Internationally

Basic Roll Forming Machines: $20,000 to $50,000
Medium-Sized Roll Forming Machines: $50,000 to $150,000
High-End Roll Forming Machines: $150,000 to $300,000+

Main Manufacturers of Roll Forming Machines in Denmark

Dimeco A/S: Known for high-speed roll forming solutions.
Formtech A/S: Specializes in custom-designed roll forming machines.
Nordic Machines: Offers a wide range of roll forming equipment.

How Machine Matcher Can Help You Buy the Best Roll Forming Machine

Machine Matcher specializes in helping buyers find the ideal roll forming machines to meet their profile and production needs. Our expertise includes:

Profile Analysis: Ensuring the machine you choose can produce the required profiles with precision.
Inspection and Quality Check: Conducting thorough inspections before purchase.
Manufacturer Verification: Verifying machine manufacturers to guarantee quality.
Custom Machine Matching: Recommending machines that fit your budget and technical specifications.
Post-Sale Support: Providing guidance on machine setup, operation, and maintenance.