Sri Lanka’s growing construction, infrastructure, and manufacturing sectors have increased the demand for high-quality roll forming machines. These machines are essential for producing metal profiles used in roofing, cladding, framing, and other structural applications. This guide explores the most popular roll forming machines in Sri Lanka, including machine types, specifications, industries using these machines, popular regions, and other critical details. Additionally, it explains how Machine Matcher can assist in selecting the best machine for your profile needs.

Types of Roll Forming Machines Popular in Sri Lanka

Roofing Sheet Roll Forming Machines
- Specifications:
  - Roller Materials: High-grade steel with hard chrome coating
  - Frame Size: 300–450 mm thickness
  - Motors: 5–15 HP depending on profile width
  - PLC System: Automatic with touch screen controls
  - Speed: 12–20 meters per minute
- Profiles Used:
  - Corrugated sheets
  - Trapezoidal roofing sheets
  - Tile profile sheets
- Industries Using These Machines:
  - Construction
  - Real estate
  - Agricultural storage structures
C and Z Purlin Roll Forming Machines
- Specifications:
  - Roller Materials: GCr15 steel with heat treatment
  - Punching and Notching: Hydraulic system with servo motors
  - Frame Size: 400 mm to 550 mm thickness
  - Motor Power: 7.5–15 HP depending on profile size
  - PLC System: Fully automated with error detection
- Profiles Used:
  - C and Z purlins for structural support
  - Galvanized steel profiles
- Industries Using These Machines:
  - Warehousing
  - Commercial and industrial buildings
  - Agricultural infrastructure
Door Frame Roll Forming Machines
- Specifications:
  - Roller Materials: D2 steel with chrome plating
  - Punching and Notching: Hydraulic with programmable settings
  - Frame Size: 300–500 mm thickness
  - Motor Power: 5–10 HP
  - PLC System: Touch screen automation for high precision
- Profiles Used:
  - Door frame profiles
  - Window frame profiles
- Industries Using These Machines:
  - Residential construction
  - Commercial building projects
Highway Guardrail Roll Forming Machines
- Specifications:
  - Roller Materials: 45# Steel with heat treatment
  - Frame Size: 500–600 mm thickness
  - Punching and Notching: Hydraulic system with servo motors
  - Motor Power: 15–20 HP depending on sheet thickness
  - PLC System: Automated control with safety guards
- Profiles Used:
  - W-beam and thrie-beam guardrails
- Industries Using These Machines:
  - Highway and road safety infrastructure
Stud and Track Roll Forming Machines
- Specifications:
  - Roller Materials: GCr12MoV steel
  - Frame Size: 300–400 mm thickness
  - Motor Power: 5–10 HP depending on profile size
  - PLC System: Fully automated with auto-cutting
- Profiles Used:
  - Drywall studs and tracks
- Industries Using These Machines:
  - Interior and partitioning systems
  - Commercial construction

Main Cities and Areas Using Roll Forming Machines in Sri Lanka

Colombo: The largest commercial hub where many large-scale construction projects require roofing and purlin profiles.
Galle and Matara: Growing residential and industrial development leads to increased demand for metal profiles.
Kandy: A rapidly expanding region with increased usage of C and Z purlins and stud profiles for construction.
Kurunegala: Industrial growth has led to increased demand for structural profiles.

Maintenance Requirements for Roll Forming Machines

Daily Maintenance:
- Lubricate roller shafts and gearboxes.
- Inspect cutting blades and replace worn-out blades.
Weekly Maintenance:
- Check hydraulic oil levels and top up if necessary.
- Clean the rollers and ensure there is no residue buildup.
Monthly Maintenance:
- Inspect and tighten all electrical connections.
- Verify PLC system calibration.
Annual Maintenance:
- Overhaul the roller system.
- Check for bearing wear and replace as required.

Price Range for Roll Forming Machines Internationally

Roofing Sheet Roll Forming Machines: $20,000 to $60,000
C and Z Purlin Roll Forming Machines: $40,000 to $90,000
Door Frame Roll Forming Machines: $25,000 to $70,000
Highway Guardrail Roll Forming Machines: $80,000 to $150,000
Stud and Track Roll Forming Machines: $20,000 to $45,000

Main Manufacturers of Roll Forming Machines in Sri Lanka

Kelani Cables PLC – Known for its high-quality roll forming machines and strong after-sales support.
Sierra Construction Ltd – Manufactures custom-built roll forming machines for local industries.
Mascons Pvt Ltd – Provides machines for roofing and cladding sheet profiles.

Setup and Operation of Roll Forming Machines

Setup Process:
- Unpack and assemble machine components.
- Connect the electrical and hydraulic systems.
- Install rollers, adjust clearance, and configure profile settings.
Operation Process:
- Load the coil into the uncoiler.
- Set the profile parameters using the PLC system.
- Start the forming process and monitor performance.

How Machine Matcher Can Help with Buying Roll Forming Machines

Machine Matcher provides expert consultation and a global marketplace to help businesses find the right roll forming machines for their profiles. With a vast network of suppliers and manufacturers, Machine Matcher ensures that clients receive machines that meet their exact requirements, including profile dimensions, power supply standards, and shipping needs. Our team conducts rigorous inspections and quality checks to ensure machines meet international standards.

Contact Machine Matcher
Speak to one of our roll forming machine experts today:

UK: +44 20 335 56554
USA: +1 407 559 7948
Europe: +32 460 24 13 95
WhatsApp: +44 20 335 56554
Email: [email protected]

Typical Applications of Roll Forming Machines

Roofing and wall cladding
Structural frameworks
Highway guardrails and safety structures
Interior partitioning and drywall systems
Door and window frames

Troubleshooting Issues of Roll Forming Machines

Profile Misalignment: Check roller clearance and realign.
Hydraulic System Failure: Inspect hydraulic fluid levels and check for blockages.
PLC System Errors: Verify PLC programming and reset the system if necessary.
Cutting Blade Wear: Replace or sharpen cutting blades.

Limitations of Roll Forming Machines

Limited to producing profiles with fixed shapes.
Requires different tooling for different profiles.
High initial investment and setup time.

Benefits of Roll Forming Machines

High-speed production and efficiency
Consistent profile quality
Minimal waste and optimized material usage
Suitable for mass production

Installation and Commissioning of Roll Forming Machines

Installation Process:
- Mount the machine on a stable foundation.
- Connect electrical and hydraulic systems.
- Perform alignment and profile testing.
Commissioning Process:
- Run test profiles to ensure accuracy.
- Configure PLC settings to match profile requirements.
- Provide operator training for safe handling and maintenance.

Operation and Maintenance of Roll Forming Machines

Operation Best Practices:
- Monitor coil feeding for consistency.
- Regularly check roller alignment.
Maintenance Tips:
- Clean and lubricate rollers regularly.
- Monitor hydraulic system pressure to prevent damage.

Design Standards for Roll Forming Machines

Compliance with ISO 9001 for quality management systems.
Adherence to CE Certification for machine safety in Europe.
Conformance to ASTM Standards for metal profile production.

Machine Matcher is your trusted partner in selecting and acquiring the right roll forming machine tailored to your business needs. With our in-depth knowledge of the Sri Lankan market, we ensure that you receive machines that match your production requirements, profile specifications, and budget.