Most Popular Roll Forming Machines in Iran

Roll forming machines play a significant role in Iran’s growing construction, automotive, and industrial sectors. With the increasing demand for metal profiles used in roofing, cladding, door frames, and structural components, roll forming machines have become indispensable in Iran’s industrial landscape. This article explores the most popular roll forming machines in Iran, highlighting their types, specifications, profiles, industries that use them, and the main cities where these machines are utilized. We also cover machine setup, operation, maintenance, troubleshooting, limitations, and benefits, along with design standards.

Types of Roll Forming Machines Popular in Iran

1. Roof Panel Roll Forming Machines

• Specifications:

  • Roller Material: High-grade chrome-plated steel (GCr15)

  • Frame Size: 300-450 H-beam structure for heavy-duty durability

  • Motors: 7.5 kW to 15 kW depending on profile complexity

  • PLC System: Siemens or Mitsubishi for automation and precision

  • Speed: 15-20 m/min (standard), up to 40 m/min for high-speed models

  • Cutting System: Hydraulic cutting with high accuracy

• Profiles Used: Trapezoidal, corrugated, standing seam, and PBR panels

• Industries: Construction, roofing, and cladding industries

• Main Cities: Tehran, Mashhad, Isfahan, Tabriz, and Karaj

2. C/Z Purlin Roll Forming Machines

• Specifications:

  • Roller Material: GCr15 with hardness of 58-62 HRC

  • Frame Size: Heavy-duty welded steel frame

  • Motors: 18.5 kW for hydraulic punching and notching

  • PLC System: Schneider or Siemens with touch screen interface

  • Speed: 10-15 m/min (standard) with options for higher speed

  • Changeover: Manual or automatic changeover between C and Z profiles

• Profiles Used: C and Z-shaped purlins of various sizes

• Industries: Steel structure manufacturing and warehouse construction

• Main Cities: Tehran, Shiraz, Isfahan, and Kerman

3. Door Frame Roll Forming Machines

• Specifications:

  • Roller Material: High-strength alloy steel

  • Frame Size: 300 H-beam or higher for durability

  • Motors: 11-15 kW for high-power punching and cutting

  • PLC System: Panasonic or Siemens for automation

  • Speed: 8-12 m/min (standard) with optional high-speed versions

• Profiles Used: Jamb profiles, door frames, and window profiles

• Industries: Door and window manufacturing

• Main Cities: Tehran, Ahvaz, Mashhad, and Yazd

4. Highway Guardrail Roll Forming Machines

• Specifications:

  • Roller Material: Heat-treated steel for durability

  • Frame Size: Robust steel frame to handle heavy profiles

  • Motors: 22-30 kW for high-power punching and forming

  • PLC System: Mitsubishi or Siemens for high-precision control

  • Speed: 8-15 m/min depending on profile complexity

• Profiles Used: W-beam and thrie-beam guardrails

• Industries: Road safety and highway construction

• Main Cities: Tehran, Tabriz, and Qom

5. Stud and Track Roll Forming Machines

• Specifications:

  • Roller Material: GCr15 with hard chrome plating

  • Frame Size: 300-350 H-beam frame for stability

  • Motors: 7.5-11 kW for profile forming

  • PLC System: Delta or Siemens for automation and accuracy

  • Speed: 15-25 m/min for continuous production

• Profiles Used: Studs, tracks, and channels

• Industries: Partition wall and framing construction

• Main Cities: Tehran, Karaj, Mashhad, and Shiraz

Typical Applications of Roll Forming Machines in Iran

• Roofing and Cladding Panels: Used in residential, commercial, and industrial buildings.

• Steel Structures: C/Z purlins and beams for supporting steel structures.

• Guardrails and Safety Barriers: Ensuring road safety across Iran’s growing highway network.

• Door and Window Frames: Meeting the demand for modern architectural solutions.

• Partition Wall Systems: Essential for building interiors and lightweight construction.

Setup and Operation of Roll Forming Machines

1. Installation:

   • Place the machine on a leveled surface with proper alignment.

   • Connect the power supply based on machine specifications.

   • Ensure the hydraulic and lubrication systems are correctly set up.

2. Profile Setup:

   • Load the steel coil and feed it into the uncoiler.

   • Adjust the roller stations to match the profile dimensions.

   • Set the punching and cutting units for required length and holes.

3. Calibration and Testing:

   • Run a test batch to verify profile accuracy.

   • Make necessary adjustments to rollers and cutting units.

4. Production:

   • Monitor production speed and quality through the PLC system.

   • Perform periodic quality checks to ensure consistency.

Maintenance of Roll Forming Machines

• Daily Maintenance:

  • Clean machine surfaces and remove debris.

  • Check for loose bolts and tighten if necessary.

• Weekly Maintenance:

  • Inspect roller stations for wear and tear.

  • Lubricate key components to prevent friction.

• Monthly Maintenance:

  • Check hydraulic systems for leaks.

  • Inspect and recalibrate cutting blades and punching units.

Troubleshooting Common Issues

• Inconsistent Profile Dimensions: Adjust roller alignment and recheck coil tension.

• Machine Vibration or Noise: Inspect frame alignment and roller tension.

• Hydraulic System Failure: Check oil levels and replace clogged filters.

• PLC System Malfunction: Reset PLC and ensure software is updated.

Limitations of Roll Forming Machines

• Profile Complexity: Some highly intricate profiles may require specialized machinery.

• Material Thickness: Machines have a defined thickness limit, usually 0.3 mm to 4.0 mm.

• Setup Time: Manual changeovers between profiles can increase downtime.

Benefits of Roll Forming Machines

• High Efficiency: Continuous production with minimal waste.

• Precision and Consistency: Accurate profile dimensions with minimal errors.

• Cost-Effective: Reduced labor costs and high production rates.

• Scalability: Suitable for large-scale production across industries.

Design Standards for Roll Forming Machines

• ISO 9001 Certification: Ensuring consistent quality management.

• CE Certification: Compliance with European safety and performance standards.

• ANSI Standards: Adhering to international safety guidelines.

• Material Standards: Conforming to ASTM or equivalent for steel coil quality.

Price Range for Roll Forming Machines Internationally

• Basic Machines: $25,000 to $50,000

• Medium-Level Machines: $50,000 to $100,000

• High-End Machines: $100,000 to $300,000 depending on profile complexity and additional features.

Main Manufacturers of Roll Forming Machines in Iran

• Iran Roll Forming Industries: Known for roof panel and door frame machines.

• Pars Roll Forming: Specializing in C/Z purlin and stud & track machines.

• Aria Roll Forming: Manufacturing highway guardrail and industrial panel machines.

How Machine Matcher Can Help You Buy the Best Roll Forming Machine

Machine Matcher is your trusted partner for sourcing high-quality roll forming machines that align with your profile needs. We ensure that the machines meet international standards and are customized to fit your production requirements. Our services include:

• Inspection Services: Ensuring machines meet quality and performance benchmarks.

• Customized Solutions: Matching machine specifications with your profile requirements.

• Competitive Pricing: Offering the best value for high-performance machines.

• Global Delivery: Shipping to over 170 countries with expert logistics support.

Contact Machine Matcher

Speak to one of our roll forming machine experts today:

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