Most Popular Roll Forming Machines in Israel

Roll forming machines are widely used in various industries across Israel, particularly in construction, manufacturing, and infrastructure development. These machines play a crucial role in producing consistent, high-quality metal profiles for roofing, siding, shelving, and structural applications. This guide provides an in-depth look at the most popular roll forming machines in Israel, including types, specifications, profiles, industries, key regions, and essential maintenance. Additionally, it covers pricing, manufacturers, setup, troubleshooting, limitations, benefits, and design standards, along with how Machine Matcher can help ensure that you get the best roll forming machine to meet your profile needs.

Popular Roll Forming Machines in Israel

1. Roofing Panel Roll Forming Machines

• Specifications:

  • Roller Materials: High-strength steel or chromium-plated rollers.

  • Frame Size: Heavy-duty steel frames with thickness ranging from 16mm to 25mm.

  • Motors: Ranges between 5 kW to 15 kW depending on the machine size.

  • PLC System: Fully automated system with touch screen interface.

  • Speed: 15-30 meters per minute.

  • Cutting System: Hydraulic cutting with blade material made of Cr12MoV.

• Profiles Used:

  • Trapezoidal roofing panels

  • Corrugated roofing sheets

  • Standing seam panels

• Industries Using These Machines:

  • Residential and commercial construction

  • Industrial roofing systems

  • Prefabricated building structures

2. C and Z Purlin Roll Forming Machines

• Specifications:

  • Roller Materials: GCr15 or D2 with heat treatment.

  • Frame Size: Heavy-duty H-beam structure.

  • Motors: Servo motors with power from 7.5 kW to 15 kW.

  • Punching and Cutting: Hydraulic punching and cutting system.

  • PLC System: Fully automated with customized controls.

  • Speed: 20-25 meters per minute.

• Profiles Used:

  • C and Z purlins with different widths and thicknesses

  • Hat channels for structural framing

• Industries Using These Machines:

  • Structural steel applications

  • Warehouse and factory construction

  • Agricultural buildings

3. Highway Guardrail Roll Forming Machines

• Specifications:

  • Roller Materials: High-strength alloy steel with heat treatment.

  • Frame Size: Robust H-frame structure.

  • Motors: 15-30 kW power range.

  • Cutting System: Hydraulic or fly-cutting system.

  • PLC System: Advanced system with real-time control.

  • Speed: 12-18 meters per minute.

• Profiles Used:

  • W-beam guardrails

  • Thrie-beam guardrails

• Industries Using These Machines:

  • Highway and road infrastructure

  • Traffic safety systems

4. Steel Deck Roll Forming Machines

• Specifications:

  • Roller Materials: Hardened steel rollers.

  • Frame Size: 20mm thick steel structure.

  • Motors: 11 kW – 22 kW depending on size.

  • Cutting System: Hydraulic with automatic length control.

  • PLC System: Siemens or Mitsubishi systems for precision control.

  • Speed: 25-30 meters per minute.

• Profiles Used:

  • Steel decking profiles for commercial buildings

  • Composite deck profiles

• Industries Using These Machines:

  • Commercial and residential construction

  • High-rise buildings

Main Cities and Areas in Israel Using Roll Forming Machines

• Tel Aviv: Large-scale construction projects, including commercial buildings and infrastructure.

• Haifa: Heavy industry applications and port-related infrastructure.

• Jerusalem: Public sector and government building projects.

• Ashdod and Ashkelon: Industrial and manufacturing hubs.

• Beersheba: Agricultural and prefabricated structures.

Machine Setup and Operation

Setup Process

1. Foundation Preparation: Ensure the foundation can support the machine’s weight and vibrations.

2. Machine Assembly: Align the rollers and calibrate the profile dimensions.

3. Electrical Connection: Connect the motors and PLC system to the appropriate power supply.

4. Profile Testing: Run a sample profile to ensure the accuracy of dimensions.

Operating Instructions

• Loading Coil: Position the coil properly with the uncoiler system.

• Profile Adjustment: Set the profile dimensions on the PLC system.

• Machine Start: Begin the roll forming process and monitor alignment.

• Cutting and Stacking: Ensure smooth cutting and stacking of finished profiles.

Typical Applications of Roll Forming Machines in Israel

• Roofing and siding systems for commercial and residential buildings.

• Structural steel components for industrial projects.

• Guardrails and highway safety barriers.

• Agricultural infrastructure and greenhouses.

Troubleshooting Common Issues

1. Misalignment of Rollers

• Cause: Improper installation or wear and tear.

• Solution: Regularly check and realign rollers.

2. Inconsistent Profile Dimensions

• Cause: Incorrect PLC settings or worn-out rollers.

• Solution: Adjust PLC parameters and replace worn rollers.

3. Hydraulic Cutting Malfunction

• Cause: Low hydraulic pressure or clogged lines.

• Solution: Check hydraulic fluid levels and clean the system.

Limitations of Roll Forming Machines

• Limited to producing profiles with consistent cross-sections.

• High initial investment for complex profiles.

• Requires skilled operators for precise operation and maintenance.

Benefits of Roll Forming Machines

• High production speed and efficiency.

• Consistent profile quality with minimal wastage.

• Low operational cost after initial setup.

• Versatile and adaptable to multiple profiles.

Installation and Commissioning

• Installation: Includes machine alignment, calibration, and trial runs.

• Commissioning: Verifying machine functionality and profile accuracy.

• Operator Training: Ensuring staff understands safety and operational protocols.

Maintenance of Roll Forming Machines

• Daily: Clean rollers and check hydraulic systems.

• Weekly: Inspect alignment and lubricate moving parts.

• Monthly: Check electrical connections and replace worn components.

• Annually: Conduct full system inspections and replace critical parts.

Design Standards for Roll Forming Machines

• Compliance with ISO 9001 quality management systems.

• Adherence to CE certification for safety standards.

• ASTM A653 standards for galvanized steel applications.

Price Range of Roll Forming Machines Internationally

• Small-Scale Roll Forming Machines: $20,000 – $50,000

• Medium-Sized Roll Forming Machines: $50,000 – $150,000

• High-Capacity Roll Forming Machines: $150,000 – $300,000+

Main Manufacturers of Roll Forming Machines in Israel

1. Local Manufacturers: Focused on producing customized roll forming solutions.

2. Imported Brands: Major brands from Europe and China with established service networks.

How Machine Matcher Can Help You Buy the Right Roll Forming Machine

Machine Matcher provides expert guidance and a streamlined buying process to ensure you invest in the right roll forming machine for your profile requirements. Our platform offers:

• Inspection Services: Ensuring machines meet international quality standards.

• Profile Matching: Helping you select the right machine based on your production needs.

• Global Network of Manufacturers: Access to top manufacturers and competitive pricing.

• Customized Solutions: Tailored recommendations for unique profile designs.

Contact Machine Matcher

Speak to one of our roll forming machine experts today:
UK: +44 20 335 56554
USA: +1 407 559 7948
Europe: +32 460 24 13 95
WhatsApp: +44 20 335 56554
Email: [email protected]