Most Popular Roll Forming Machines in Singapore

Roll forming machines play a critical role in the steel and metal fabrication industries in Singapore. These machines allow for the continuous bending of sheet metal into specific profiles, meeting the growing demand for precision in the construction, automotive, and industrial sectors. With Singapore being a hub for global trade and advanced manufacturing, many industries across the island nation rely heavily on roll forming machines.

This guide explores the most popular roll forming machines in Singapore, their types and specifications, profiles used, industries served, and key areas where they are in high demand. Additionally, we cover machine maintenance, troubleshooting, limitations, benefits, and setup and operation. We will also explore how Machine Matcher can help you find the perfect machine to match your profile needs.

Types and Specifications of Popular Roll Forming Machines in Singapore

1. Roofing Sheet Roll Forming Machines

• Specifications:

  • Roller Material: High-grade steel with hard chrome coating

  • Frame: Heavy-duty steel frame for stability

  • Motor Power: Ranges from 5 kW to 15 kW

  • Speed: 10-25 meters per minute

  • PLC System: Programmable Logic Controller with touchscreen interface

• Industries Using These Machines:

  • Construction and real estate for roofing panels

  • Industrial warehouses and commercial buildings

• Common Profiles:

  • Trapezoidal sheets

  • Corrugated sheets

  • Standing seam roofing panels

2. C & Z Purlin Roll Forming Machines

• Specifications:

  • Roller Material: GCr15 steel with heat treatment

  • Frame: Welded steel frame with a hydraulic punching unit

  • Motor Power: 11 kW to 22 kW

  • Speed: 15-20 meters per minute

  • Punching and Cutting System: Hydraulic cutting with automatic length control

• Industries Using These Machines:

  • Structural steel and construction for roof and wall framing

  • Pre-engineered building manufacturers

• Common Profiles:

  • C and Z-shaped purlins of various sizes

  • Thickness: 1.5 mm to 3.0 mm

3. Door Frame Roll Forming Machines

• Specifications:

  • Roller Material: High-grade alloy steel with heat treatment

  • Frame: Heavy-duty structure with precision punching

  • Motor Power: 7.5 kW to 18 kW

  • Speed: 12-18 meters per minute

  • PLC System: Automatic control with high-precision encoder

• Industries Using These Machines:

  • Door and window frame manufacturers

  • Building material suppliers

• Common Profiles:

  • Door frames for residential and commercial buildings

  • Various sizes and thicknesses

4. Highway Guardrail Roll Forming Machines

• Specifications:

  • Roller Material: Hardened steel with chrome coating

  • Frame: Welded steel frame with durable roller stations

  • Motor Power: 18 kW to 30 kW

  • Speed: 8-15 meters per minute

  • Punching and Cutting: Hydraulic punching and shearing

• Industries Using These Machines:

  • Highway safety and infrastructure projects

  • Construction and government sectors

• Common Profiles:

  • W-beam and Thrie-beam guardrails

Main Cities and Areas Using Roll Forming Machines in Singapore

1. Jurong Industrial Estate

• Known for its heavy manufacturing and industrial sectors, Jurong houses many companies involved in metal fabrication and construction that rely on roll forming machines.

2. Tuas Industrial Area

• This region is home to large-scale industrial facilities, including steel and construction manufacturers utilizing high-capacity roll forming machines.

3. Woodlands and Yishun Industrial Zones

• These areas serve as hubs for medium-sized enterprises producing metal profiles for residential and commercial construction.

Typical Applications of Roll Forming Machines in Singapore

• Roofing and Cladding Panels – Widely used in commercial and residential buildings.

• Structural Purlins – Essential in pre-engineered buildings.

• Highway Guardrails – Used in road safety applications.

• Door and Window Frames – For modern housing and office spaces.

Maintenance of Roll Forming Machines

Regular maintenance ensures the long lifespan and smooth operation of roll forming machines. Key maintenance tasks include:

• Lubrication: Regularly lubricate roller bearings and chains.

• Roller Inspection: Check rollers for signs of wear or damage.

• Hydraulic System Check: Ensure hydraulic oil is clean and replaced periodically.

• PLC and Electrical Systems: Inspect electrical connections and replace faulty components as needed.

Troubleshooting Common Roll Forming Machine Issues

1. Material Jamming:

   • Cause: Misalignment or incorrect coil feeding.

   • Solution: Adjust feed alignment and ensure proper coil positioning.

2. Inconsistent Profile Dimensions:

   • Cause: Worn rollers or improper die setup.

   • Solution: Replace worn-out rollers and recalibrate the die settings.

3. Hydraulic Failure:

   • Cause: Low hydraulic oil or system leakage.

   • Solution: Check and refill hydraulic oil, and inspect for leaks.

Limitations of Roll Forming Machines

• Profile Restrictions: Some machines are designed for specific profiles and cannot handle wide variations.

• Material Limitations: Not all machines can process thicker or hardened materials.

• Setup Time: Changing profiles requires die and roller adjustments, which can be time-consuming.

Benefits of Roll Forming Machines

• High Production Efficiency: Continuous operation reduces production time.

• Consistent Quality: Uniform profile accuracy and minimal errors.

• Cost-Effectiveness: Reduces manual labor and minimizes waste.

• Versatility: Suitable for a wide range of profiles and industries.

Installation and Commissioning of Roll Forming Machines

1. Site Preparation: Ensure adequate space for the machine and coil handling.

2. Electrical and Hydraulic Connection: Proper connection to power supply and hydraulic systems.

3. Calibration and Test Runs: Calibrate rollers and test machine performance.

4. Operator Training: Train staff on machine operation and safety protocols.

Operation and Maintenance of Roll Forming Machines

• Operation: Set up coil feeders, adjust roller settings, and configure the PLC system before initiating production.

• Routine Maintenance: Clean machine components, inspect for wear, and perform routine lubrication.

• Periodic System Check: Check electrical and hydraulic systems for functionality.

Design Standards for Roll Forming Machines

Roll forming machines in Singapore adhere to international design standards such as:

• ISO 9001: Quality management system standards.

• CE Certification: Compliance with European Union safety standards.

• SGS Certification: Ensures compliance with performance and safety benchmarks.

Price Range for Roll Forming Machines Internationally

• Entry-Level Machines: $20,000 – $50,000

• Mid-Range Machines: $50,000 – $100,000

• High-End Machines: $100,000 – $300,000+
  Prices vary depending on the machine type, capacity, and additional features.

Major Manufacturers of Roll Forming Machines in Singapore

While Singapore primarily imports high-quality roll forming machines, leading international manufacturers supplying the region include:

• Zhongyuan Machinery – Known for high-speed and precision machines.

• Hangzhou Roll Forming Technology – Specializes in roofing sheet machines.

• Metform International – Popular for structural profile roll forming machines.

How Machine Matcher Can Help You Find the Right Roll Forming Machine

Machine Matcher specializes in matching your profile requirements with the best roll forming machines available globally. Whether you're looking for a new or used machine, we ensure:

• Inspection and Quality Checks: Comprehensive inspection to ensure machine reliability.

• Custom Profile Matching: We analyze your profile drawings to identify the best machine options.

• Expert Guidance: Our team helps you select a machine that fits your production needs and budget.

With access to machines from over 170 countries, we simplify the purchasing process, ensuring smooth setup, commissioning, and after-sales support.

Contact Machine Matcher

Speak to one of our roll forming machine experts today:
UK: +44 20 335 56554
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Europe: +32 460 24 13 95
WhatsApp: +44 20 335 56554
Email: [email protected]