Posted on Wednesday, July 24, 2024
Eritrea, a country in the Horn of Africa with growing infrastructure and industrial needs, is increasingly turning to roll forming technology for efficient metal profile production. Roll forming machines are becoming more common in industries like construction, roofing, steel structures, and manufacturing. This blog explores the most popular types of roll forming machines in Eritrea, their specifications, the profiles they produce, industries using them, and where they are most commonly used. We’ll also cover maintenance, setup, pricing, and how Machine Matcher can help you get the best machine for your needs.
Specifications:
Roller Material: GCr15 with heat treatment
Forming Speed: 10–20 m/min
Frame: 300–350 H-beam welded
Cutting System: Hydraulic post-cut
PLC Control System: Delta or Siemens
Power Supply: 380V/50Hz or adjusted to local requirements
Common Profiles:
Trapezoidal sheets
Corrugated profiles
IBR (Inverted Box Rib) panels
Used In:
Residential and commercial building roofing
Agricultural buildings
Specifications:
Roller Stations: 12–20 steps
Changeable Sizes: C80–C300
Motor Power: 15–30kW
Punching System: Hydraulic or servo punching
Control System: Touch screen HMI with size input
Common Profiles:
C-sections for steel structures
Used In:
Warehouses
Industrial structures
Solar mounting systems
Specifications:
Profile Width: 100–400mm
Material Thickness: 0.4–0.7mm
Machine Frame: Steel plate welded
Control System: PLC with automatic length and quantity adjustment
Common Profiles:
K-style gutters
Round or rectangular downspouts
Used In:
Residential and commercial drainage systems
Specifications:
Roller Stations: 10–16 stations
Material: Galvanized steel, pre-painted steel
Thickness Range: 0.4–0.8mm
Speed: 10–15 m/min
Common Profiles:
Semi-circular and angular ridge caps
Used In:
Roofing finishing applications
Roll forming machines serve multiple sectors across the country:
Construction: Roofing sheets, purlins, gutters
Infrastructure Development: Metal framing, highway barriers
Manufacturing: Metal products and accessories
Agricultural: Storage facilities, barn roofing
Solar Industry: Panel mounting frame production
While Eritrea is a small country, key industrial and construction activity is concentrated in specific areas:
Asmara: The capital and largest city, with expanding urban construction and commercial projects.
Massawa: A port city involved in shipping infrastructure and industrial warehouses.
Assab: Another coastal city with growing infrastructure around its port and oil terminal.
Keren: Noted for agricultural infrastructure development.
These areas are where roll forming machines are most commonly installed and operated.
Regular maintenance is essential to keep your roll forming machine in peak operating condition. Here are the key maintenance tasks:
Daily Cleaning: Remove metal shavings and dust.
Lubrication: Apply oil to moving parts, chains, and gearboxes weekly.
Roller Inspection: Check for wear or misalignment.
Hydraulic System: Monitor oil level and replace filters every 6 months.
PLC System: Ensure software updates and sensor calibrations are done periodically.
Electrical Connections: Tighten loose wires and check for wear on connectors.
Preventative maintenance helps reduce downtime and increases the lifespan of your machine.
Setting up and operating a roll forming machine involves several important steps:
Foundation Preparation: A solid, level base is needed to support the machine.
Electrical Connection: Ensure power requirements (commonly 380V, 50Hz in Eritrea) match the machine.
Hydraulic System Filling: Fill hydraulic oil tanks before first use.
Roller Adjustment: Align and test rollers for profile accuracy.
PLC Configuration: Input length, batch quantity, and profile dimensions.
Load the Coil: Use a manual or automatic uncoiler to feed metal into the machine.
Start the PLC Program: Run the program with pre-set dimensions.
Run Production: Monitor the forming process and adjust speed or pressure if needed.
Cut to Length: The hydraulic cutter will automatically cut the metal to desired lengths.
Stack and Pack: Use optional stackers or do manual stacking.
Prices of roll forming machines in Eritrea vary depending on type, configuration, and automation level.
Machine Type | Entry-Level Price (USD) | High-End Price (USD) |
---|---|---|
Roofing Sheet Machine | $20,000 | $60,000 |
C Purlin Machine | $30,000 | $80,000 |
Gutter Machine | $18,000 | $45,000 |
Ridge Cap Machine | $15,000 | $40,000 |
Second-hand or refurbished machines are available at lower prices but should be inspected carefully for wear and maintenance records.
While there are no major local manufacturers in Eritrea, most machines are imported. Key suppliers include:
Chinese Manufacturers: Xiamen, Botou, and Wuxi factories are the most common sources.
Turkish Suppliers: Known for mid-range machines.
Indian Manufacturers: Budget-friendly options for simpler profiles.
European Brands: For highly customized, precision roll forming lines.
Buyers in Eritrea often rely on machine dealers or global sourcing platforms to find suitable machines.
Q1: Do I need an experienced technician to operate a roll forming machine?
Yes. While machines with PLC systems are user-friendly, experienced operators ensure better efficiency and fewer errors.
Q2: Can I use these machines with 220V power?
Most industrial roll forming machines require 380V. Transformers can be used if your facility only has 220V.
Q3: What profile drawing do I need to give to get the right machine?
You need to provide a sketch or CAD drawing showing the profile dimensions and material thickness.
Q4: How long does shipping to Eritrea take?
From China or Turkey, shipping usually takes 30–45 days to the Port of Massawa.
Q5: Are spare parts available locally?
No, spare parts typically need to be imported. Always ask for a spare parts kit with your machine purchase.
Q6: How do I import a roll forming machine into Eritrea?
Work with a freight forwarder who understands port clearance procedures in Massawa or Assab. Machine Matcher can assist in this process.
Machine Matcher helps buyers in Eritrea find the perfect roll forming machine tailored to their specific profile requirements. Here’s how we make a difference:
Global Inventory: Access new and used machines from around the world.
Expert Guidance: We match you with a machine that suits your profile, budget, and power requirements.
Pre-Sale Consultation: We analyze your profile drawings to recommend the ideal machine configuration.
After-Sales Support: From installation guidance to maintenance tips, our support team is available to assist.
Multilingual Support: Whether you speak Tigrinya, Arabic, or English, we have teams to help you communicate effectively.
Speak to one of our roll forming machine experts today:
UK: +44 20 335 56554
USA: +1 407 559 7948
Europe: +32 460 24 13 95
WhatsApp: +44 20 335 56554
Email: [email protected]
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