Most Popular Roll Forming Machines in Eritrea

This guide covers the most popular roll forming machines in Eritrea: Types, Industries, Costs, and Expert Buying Help

Posted on Wednesday, July 24, 2024

Eritrea, a country in the Horn of Africa with growing infrastructure and industrial needs, is increasingly turning to roll forming technology for efficient metal profile production. Roll forming machines are becoming more common in industries like construction, roofing, steel structures, and manufacturing. This blog explores the most popular types of roll forming machines in Eritrea, their specifications, the profiles they produce, industries using them, and where they are most commonly used. We’ll also cover maintenance, setup, pricing, and how Machine Matcher can help you get the best machine for your needs.

Most Popular Types of Roll Forming Machines in Eritrea

1. Roofing Sheet Roll Forming Machines

Specifications:

  • Roller Material: GCr15 with heat treatment

  • Forming Speed: 10–20 m/min

  • Frame: 300–350 H-beam welded

  • Cutting System: Hydraulic post-cut

  • PLC Control System: Delta or Siemens

  • Power Supply: 380V/50Hz or adjusted to local requirements

Common Profiles:

  • Trapezoidal sheets

  • Corrugated profiles

  • IBR (Inverted Box Rib) panels

Used In:

  • Residential and commercial building roofing

  • Agricultural buildings

2. C Purlin Roll Forming Machines

Specifications:

  • Roller Stations: 12–20 steps

  • Changeable Sizes: C80–C300

  • Motor Power: 15–30kW

  • Punching System: Hydraulic or servo punching

  • Control System: Touch screen HMI with size input

Common Profiles:

  • C-sections for steel structures

Used In:

  • Warehouses

  • Industrial structures

  • Solar mounting systems

3. Gutter and Downspout Roll Forming Machines

Specifications:

  • Profile Width: 100–400mm

  • Material Thickness: 0.4–0.7mm

  • Machine Frame: Steel plate welded

  • Control System: PLC with automatic length and quantity adjustment

Common Profiles:

  • K-style gutters

  • Round or rectangular downspouts

Used In:

  • Residential and commercial drainage systems

4. Ridge Cap Roll Forming Machines

Specifications:

  • Roller Stations: 10–16 stations

  • Material: Galvanized steel, pre-painted steel

  • Thickness Range: 0.4–0.8mm

  • Speed: 10–15 m/min

Common Profiles:

  • Semi-circular and angular ridge caps

Used In:

  • Roofing finishing applications

Industries Using Roll Forming Machines in Eritrea

Roll forming machines serve multiple sectors across the country:

  • Construction: Roofing sheets, purlins, gutters

  • Infrastructure Development: Metal framing, highway barriers

  • Manufacturing: Metal products and accessories

  • Agricultural: Storage facilities, barn roofing

  • Solar Industry: Panel mounting frame production

Main Cities and Areas Where These Machines Are Used

While Eritrea is a small country, key industrial and construction activity is concentrated in specific areas:

  • Asmara: The capital and largest city, with expanding urban construction and commercial projects.

  • Massawa: A port city involved in shipping infrastructure and industrial warehouses.

  • Assab: Another coastal city with growing infrastructure around its port and oil terminal.

  • Keren: Noted for agricultural infrastructure development.

These areas are where roll forming machines are most commonly installed and operated.

Maintenance for Roll Forming Machines

Regular maintenance is essential to keep your roll forming machine in peak operating condition. Here are the key maintenance tasks:

  • Daily Cleaning: Remove metal shavings and dust.

  • Lubrication: Apply oil to moving parts, chains, and gearboxes weekly.

  • Roller Inspection: Check for wear or misalignment.

  • Hydraulic System: Monitor oil level and replace filters every 6 months.

  • PLC System: Ensure software updates and sensor calibrations are done periodically.

  • Electrical Connections: Tighten loose wires and check for wear on connectors.

Preventative maintenance helps reduce downtime and increases the lifespan of your machine.

Setup and Operation Process

Setting up and operating a roll forming machine involves several important steps:

Setup Process:

  1. Foundation Preparation: A solid, level base is needed to support the machine.

  2. Electrical Connection: Ensure power requirements (commonly 380V, 50Hz in Eritrea) match the machine.

  3. Hydraulic System Filling: Fill hydraulic oil tanks before first use.

  4. Roller Adjustment: Align and test rollers for profile accuracy.

  5. PLC Configuration: Input length, batch quantity, and profile dimensions.

Operation:

  • Load the Coil: Use a manual or automatic uncoiler to feed metal into the machine.

  • Start the PLC Program: Run the program with pre-set dimensions.

  • Run Production: Monitor the forming process and adjust speed or pressure if needed.

  • Cut to Length: The hydraulic cutter will automatically cut the metal to desired lengths.

  • Stack and Pack: Use optional stackers or do manual stacking.

Price Range: Low to High

Prices of roll forming machines in Eritrea vary depending on type, configuration, and automation level.

Machine TypeEntry-Level Price (USD)High-End Price (USD)
Roofing Sheet Machine$20,000$60,000
C Purlin Machine$30,000$80,000
Gutter Machine$18,000$45,000
Ridge Cap Machine$15,000$40,000

Second-hand or refurbished machines are available at lower prices but should be inspected carefully for wear and maintenance records.

Main Manufacturers Supplying to Eritrea

While there are no major local manufacturers in Eritrea, most machines are imported. Key suppliers include:

  • Chinese Manufacturers: Xiamen, Botou, and Wuxi factories are the most common sources.

  • Turkish Suppliers: Known for mid-range machines.

  • Indian Manufacturers: Budget-friendly options for simpler profiles.

  • European Brands: For highly customized, precision roll forming lines.

Buyers in Eritrea often rely on machine dealers or global sourcing platforms to find suitable machines.

Frequently Asked Questions (FAQs)

Q1: Do I need an experienced technician to operate a roll forming machine?
Yes. While machines with PLC systems are user-friendly, experienced operators ensure better efficiency and fewer errors.

Q2: Can I use these machines with 220V power?
Most industrial roll forming machines require 380V. Transformers can be used if your facility only has 220V.

Q3: What profile drawing do I need to give to get the right machine?
You need to provide a sketch or CAD drawing showing the profile dimensions and material thickness.

Q4: How long does shipping to Eritrea take?
From China or Turkey, shipping usually takes 30–45 days to the Port of Massawa.

Q5: Are spare parts available locally?
No, spare parts typically need to be imported. Always ask for a spare parts kit with your machine purchase.

Q6: How do I import a roll forming machine into Eritrea?
Work with a freight forwarder who understands port clearance procedures in Massawa or Assab. Machine Matcher can assist in this process.

Why Choose Machine Matcher?

Machine Matcher helps buyers in Eritrea find the perfect roll forming machine tailored to their specific profile requirements. Here’s how we make a difference:

  • Global Inventory: Access new and used machines from around the world.

  • Expert Guidance: We match you with a machine that suits your profile, budget, and power requirements.

  • Pre-Sale Consultation: We analyze your profile drawings to recommend the ideal machine configuration.

  • After-Sales Support: From installation guidance to maintenance tips, our support team is available to assist.

  • Multilingual Support: Whether you speak Tigrinya, Arabic, or English, we have teams to help you communicate effectively.

Contact Machine Matcher

Speak to one of our roll forming machine experts today:

UK: +44 20 335 56554
USA: +1 407 559 7948
Europe: +32 460 24 13 95
WhatsApp: +44 20 335 56554
Email: [email protected]

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