Azerbaijan’s growing industrial and construction sectors have increased demand for roll forming machines in recent years. Roll forming machines are used extensively in industries such as construction, energy, automotive, and infrastructure. These machines allow manufacturers to create consistent, high-quality metal profiles efficiently.

This guide explores the most popular roll forming machines in Azerbaijan, covering machine types, specifications, profiles, industries, and regions that use them. It also includes important sections on machine maintenance, pricing, setup, and operation, along with information on troubleshooting, limitations, benefits, and design standards. Finally, we’ll show how Machine Matcher can assist with the inspection and purchase of these machines, ensuring you get the best machine to match your needs.

Popular Roll Forming Machines in Azerbaijan

1. Roofing Panel Roll Forming Machines

Specifications:
- Roller Materials: High-grade steel with chrome coating for durability.
- Frame Size: 300-400 mm with robust steel construction.
- Motors: 7.5-15 kW main motor with optional servo motors for higher precision.
- PLC System: Fully automated control system for easy operation.
- Speed: 10-25 m/min depending on material thickness.
Profiles Used:
- Corrugated roofing panels.
- Trapezoidal and standing seam profiles.
Industries:
- Construction and infrastructure projects.
- Commercial and residential roofing.
Main Cities/Areas:
- Baku, Ganja, Sumqayit, and Mingachevir.

2. Highway Guardrail Roll Forming Machines

Specifications:
- Roller Materials: Hardened steel with precision machining.
- Punching and Notching: Hydraulic punching systems for pre-punched holes.
- Motors: 15-20 kW main drive motor.
- PLC System: Integrated with automatic length control and cutting.
- Speed: 12-15 m/min.
Profiles Used:
- W-beam and Thrie-beam guardrails.
Industries:
- Road construction and safety barrier systems.
Main Cities/Areas:
- Baku, Shamakhi, and regions with expanding road infrastructure.

3. C and Z Purlin Roll Forming Machines

Specifications:
- Roller Materials: High-strength alloy steel.
- Punching and Notching: Servo-driven punching for precision.
- Frame Size: Heavy-duty welded structure for stability.
- PLC System: Automated system with quick profile changeover.
- Speed: 20-25 m/min.
Profiles Used:
- C, Z, and U purlins for structural support.
Industries:
- Steel building construction and warehousing.
Main Cities/Areas:
- Baku, Sumqayit, and industrial zones.

4. Deck Roll Forming Machines

Specifications:
- Roller Materials: High-hardness steel rollers.
- Motors: 10-15 kW motor.
- PLC System: Siemens or Mitsubishi control system.
- Speed: 15-20 m/min.
Profiles Used:
- Floor decking sheets.
Industries:
- Construction and infrastructure.
Main Cities/Areas:
- Baku, Absheron, and growing industrial hubs.

Machine Maintenance Requirements

Regular Lubrication: Ensure all moving parts, including rollers, are lubricated to avoid friction and wear.
Roller Inspection: Check for wear and damage on rollers, replacing them if necessary.
Hydraulic System Maintenance: Inspect and replace hydraulic fluids periodically.
Electrical System Checks: Monitor PLC connections and motors to prevent operational failures.

Price Range for Roll Forming Machines

International Pricing:
- Small Profile Machines: $20,000 - $50,000.
- Medium Profile Machines: $50,000 - $100,000.
- Large Industrial Machines: $100,000 - $200,000 depending on specifications and customization.

Main Manufacturers of Roll Forming Machines in Azerbaijan

Azerbaijan primarily relies on imported roll forming machines from manufacturers in China, Turkey, and Europe. Local fabricators often modify and customize imported machines to fit the specific profiles required by Azerbaijani industries.

Setup and Operation of Roll Forming Machines

Setup Process:
1. Material Loading: Position the coil in the uncoiler and feed it into the machine.
2. Profile Calibration: Adjust roller settings to match the desired profile.
3. Hydraulic System Setup: Ensure proper fluid levels and system pressure.
Operation Process:
1. Start PLC System: Activate and configure the machine for the required profile.
2. Monitor Production: Continuously check for profile accuracy and quality.
3. Cutting and Stacking: Monitor the cutting system and ensure proper stacking of finished profiles.

How Machine Matcher Can Help You Buy the Best Roll Forming Machine

Machine Matcher has a vast inventory of roll forming machines, catering to buyers from Azerbaijan and beyond. We help you:

Select the Right Machine: Our experts match your profile requirements with the best machine.
Inspect the Machine: We offer inspection and testing to ensure quality and performance.
Ensure Compliance: We ensure machines meet industry standards and specifications.
Shipping and Installation Support: We manage logistics, customs, and commissioning.

Contact Machine Matcher - Speak to one of our roll forming machine experts today:

UK: +44 20 335 56554
USA: +1 407 559 7948
Europe: +32 460 24 13 95
WhatsApp: +44 20 335 56554
Email: [email protected]

Typical Applications of Roll Forming Machines

Roofing and cladding for commercial and residential projects.
Structural components for warehouses and steel buildings.
Safety barriers for highways and infrastructure.
Floor decking systems for large-scale construction.

Troubleshooting Common Roll Forming Issues

Profile Deformation: Check roller alignment and recalibrate if necessary.
Inconsistent Cut Lengths: Inspect and recalibrate the cutting system.
Material Jamming: Verify material feeding and clear obstructions.
Hydraulic System Errors: Monitor fluid levels and replace hydraulic oil.

Limitations of Roll Forming Machines

Material Thickness Restrictions: Some machines may have limitations in processing thicker materials.
Profile Flexibility: Machines designed for specific profiles may not accommodate varying designs.
High Initial Investment: Larger, high-speed machines have higher acquisition costs.

Benefits of Roll Forming Machines

High Production Efficiency: Roll forming produces consistent profiles with minimal waste.
Precision and Accuracy: PLC-controlled systems ensure dimensional accuracy.
Versatility: Machines can be adapted to different profiles with minor modifications.
Low Operational Cost: Minimal labor and maintenance expenses compared to other fabrication methods.

Installation and Commissioning of Roll Forming Machines

Site Preparation: Ensure a stable foundation and access to power supply.
Machine Assembly: Align rollers and calibrate the cutting system.
Testing and Calibration: Run test profiles to ensure accuracy.
Operator Training: Provide hands-on training for smooth operation.

Operation and Maintenance Best Practices

Daily Maintenance: Clean the machine and check lubrication levels.
Weekly Inspection: Check hydraulic pressure, motor condition, and roller alignment.
Monthly Review: Inspect PLC connections and safety guards.

Design Standards for Roll Forming Machines

Machines comply with international safety and performance standards, including:
- ISO 9001: Quality management systems.
- CE Marking: Compliance with European safety standards.
- ASTM Standards: For steel profile tolerances and specifications.

Conclusion

Azerbaijan’s growing construction and industrial sectors present an increasing need for high-quality roll forming machines. With the right machine, manufacturers can improve production efficiency, reduce costs, and maintain high-quality standards.

Machine Matcher is here to help you navigate the complexities of buying, inspecting, and installing roll forming machines. Contact us today to speak to an expert and find the best machine to match your profile needs.