Most Popular Roll Forming Machines in Indonesia

Indonesia’s rapidly growing construction, infrastructure, and manufacturing sectors have fueled increasing demand for efficient and high-performance roll forming machines. From roofing to infrastructure, roll forming equipment plays a crucial role in producing accurate and durable metal profiles at scale.

This guide explores the most popular roll forming machines in Indonesia, their specifications, key applications, industries that use them, regions of demand, typical maintenance, price ranges, and more. We also explain how Machine Matcher can help Indonesian businesses source the perfect machine.

Most Popular Roll Forming Machine Types in Indonesia

1. Roofing Sheet Roll Forming Machines

   • Specifications:

     • Roller Material: GCr15 steel, chrome-coated

     • Frame Structure: Welded steel base

     • Drive System: Chain or gearbox

     • Cutting: Hydraulic post-cut

     • PLC: Siemens or Delta system

     • Speed: 10–15 m/min (standard)

   • Profiles: Corrugated sheets, trapezoidal profiles, tile profiles

   • Industries: Construction, residential housing, commercial real estate

   • Main Cities: Jakarta, Surabaya, Medan, Bandung

2. C/Z Purlin Roll Forming Machines

   • Specifications:

     • Roller Stations: 12–20 depending on size

     • Material Thickness: 1.5–3.0 mm

     • Adjustable sizes from 80 mm to 300 mm

     • Motor Power: 15–22 kW

   • Profiles: C and Z purlins used in structural framing

   • Industries: Warehousing, industrial construction, agricultural structures

   • Main Areas: West Java, Central Java, East Java

3. Decking Roll Forming Machines

   • Specifications:

     • Sheet Thickness: Up to 1.6 mm

     • Roller Stations: 26–32

     • Cutting Type: Hydraulic

     • Production Speed: 10–20 m/min

   • Profiles: Steel floor decking profiles

   • Industries: High-rise construction, commercial buildings

   • Main Cities: Jakarta, Surabaya, Batam

4. Gutter and Downspout Roll Forming Machines

   • Specifications:

     • Motor Power: 7.5–11 kW

     • Rollers: 16–20

     • Profile Types: Half-round, box gutter, K-style

   • Industries: Rainwater drainage, residential construction

   • Main Use Areas: Bali, Makassar, urban residential areas

5. Highway Guardrail Roll Forming Machines

   • Specifications:

     • Thickness: 2.5–4.0 mm

     • Speed: 10–15 m/min

     • Control: PLC with HMI interface

   • Profiles: W-beam and thrie-beam guardrails

   • Industries: Road construction, public works

   • Regions: Java toll roads, Sumatra highways

Typical Applications

• Roofing and cladding systems

• Framing and structural supports

• Infrastructure guardrails

• Industrial flooring (decking)

• Drainage and rainwater systems

Common Troubleshooting Issues

• Uneven forming or profile warping: Check roller alignment and material flatness.

• PLC errors: Inspect sensor connections and software updates.

• Hydraulic system leaks: Tighten hoses and monitor fluid levels.

• Noisy operation: Inspect gearboxes and lubricate bearings.

• Cutting inaccuracies: Ensure the blade is sharp and sensors are calibrated.

Maintenance Requirements

• Lubricate rollers and chains weekly

• Check hydraulic oil every 3 months

• Replace worn rollers and dies

• Clean electrical enclosures

• Perform annual inspections on PLC and motor systems

Machine Price Range (Internationally)

• Roofing Roll Formers: $18,000 – $50,000

• C/Z Purlin Machines: $40,000 – $90,000

• Decking Machines: $55,000 – $120,000

• Gutter Machines: $15,000 – $35,000

• Guardrail Machines: $80,000 – $160,000

Top Manufacturers in Indonesia

• Local Machine Builders in Surabaya and Jakarta offering basic models

• Import Distributors from China, Taiwan, and South Korea

• Machine Matcher partners with reliable manufacturers and provides global sourcing support

Installation and Commissioning

1. Foundation Preparation: Install on leveled concrete flooring

2. Unpacking and Layout: Align each unit in sequence: decoiler → feeder → forming unit → cutter → stacker

3. Electrical Connection: Ensure compatibility with 380V/50Hz or Indonesian power grid

4. Testing and Calibration: Run test coil, adjust rollers, set cutting length

5. Commissioning: Full production run under supervision

Operation and Maintenance

• Operate via touch screen (HMI)

• Adjust roller clearance for different material gauges

• Load coil with crane or coil car

• Conduct daily checks before starting production

• Keep records of machine performance and downtimes

Design Standards

• Machines follow CE certification, ISO 9001 standards

• Profiles designed per ASTM and JIS steel specifications

• Adherence to Indonesia SNI steel codes for construction

• Safety guards and emergency stops per OSHA-equivalent guidelines

Limitations of These Machines

• Not suited for highly flexible or pre-painted materials unless customized

• Profile changes require manual roller changes unless auto-change system is included

• Some machines have limited width and thickness ranges

• Transportation can be challenging due to large machine footprints

Benefits of Roll Forming Machines

• Continuous production with minimal waste

• Precise and consistent profile dimensions

• High-speed forming improves throughput

• Cost-effective for large-scale metal parts

• Customization for complex profiles available

How Machine Matcher Can Help With Inspection and Buying

Choosing the right roll forming machine for your Indonesian facility can be overwhelming. That’s where Machine Matcher steps in.

We help you:

• Source machines that match your specific profile drawings

• Inspect used and new machines before shipping

• Verify specifications, power compatibility, and warranty details

• Arrange export logistics and customs paperwork

• Offer expert advice from real engineers and technicians

• Match your budget and production goals with the right machine

Machine Matcher offers a global network of suppliers and machine experts who understand the needs of Indonesian fabricators and construction companies.

Contact Machine Matcher

Speak to one of our roll forming machine experts today:

UK: +44 20 335 56554
USA: +1 407 559 7948
Europe: +32 460 24 13 95
WhatsApp: +44 20 335 56554
Email: [email protected]

Questions and Answers

Q: Can roll forming machines handle stainless steel in Indonesia?
A: Yes, with upgraded rollers and cutting systems. Check material hardness compatibility.

Q: What power supply do I need for these machines in Indonesia?
A: Typically 380V, 50Hz three-phase. Some machines are available with 220V or 415V options.

Q: How long does it take to install and run the machine?
A: Installation and commissioning usually take 3–5 days depending on machine size.

Q: Are spare parts available locally?
A: Some parts are available via local agents, but Machine Matcher can supply full support for parts and service.

Q: How do I change profiles?
A: Most machines require manual roller changeovers unless equipped with auto-change tooling.