Most Popular Roll Forming Machines in Taiwan

Taiwan has established itself as a major hub for the production and use of roll forming machines. With a thriving manufacturing sector and a focus on precision engineering, Taiwanese roll forming machines are widely used in industries ranging from construction and automotive to energy and utilities. This guide explores the most popular roll forming machines in Taiwan, including their specifications, profiles produced, industries served, major regions of use, and detailed information on maintenance, troubleshooting, and operation.

Additionally, we will discuss how Machine Matcher can help ensure that you purchase the best roll forming machine for your specific profile needs, offering expert inspection and buying services to streamline the process.

Types and Specifications of Popular Roll Forming Machines in Taiwan

1. Roofing Roll Forming Machines

• Specifications:

  • Roller Materials: High-strength steel with chrome plating

  • Frame Size: 300-450 mm thick welded frame

  • PLC System: Mitsubishi or Siemens PLC for automation

  • Hydraulic Cutting System: Servo-controlled hydraulic cutter with high precision

  • Machine Speed: 12-15 m/min, with optional speed up to 25 m/min

  • Power Supply: 380V/50Hz or customizable as per country standards

• Profiles Used:

  • Trapezoidal panels, corrugated sheets, standing seam panels

• Industries:

  • Construction, commercial roofing, industrial structures

• Main Cities/Areas of Use:

  • Taipei, Kaohsiung, Taichung, Tainan, and Taoyuan

2. Highway Guardrail Roll Forming Machines

• Specifications:

  • Roller Materials: GCr15 steel with heat treatment

  • Frame Structure: H-beam frame for heavy-duty operations

  • Punching System: Hydraulic punching with PLC synchronization

  • Machine Speed: 10-12 m/min with punching

  • Coating Thickness: 2.5 mm to 4.5 mm galvanized steel

• Profiles Used:

  • W-beam and thrie-beam guardrails

• Industries:

  • Road infrastructure, highway construction, traffic management

• Main Cities/Areas of Use:

  • Kaohsiung, Tainan, and New Taipei City

3. C/Z Purlin Roll Forming Machines

• Specifications:

  • Roller Materials: High-grade carbon steel with chrome coating

  • Servo Motors: Panasonic or Siemens servo motors for precision

  • Punching and Notching: Automatic punching and notching system

  • Machine Speed: 15-20 m/min

  • Frame Size: 350-500 mm welded frame

• Profiles Used:

  • C and Z purlins for structural framing

• Industries:

  • Commercial buildings, warehouses, industrial structures

• Main Cities/Areas of Use:

  • Taipei, Taoyuan, and Taichung

4. Deck Roll Forming Machines

• Specifications:

  • Roller Materials: GCr15 with chrome-plated finish

  • PLC System: Mitsubishi/Siemens PLC with HMI interface

  • Hydraulic Cutting: Servo-controlled hydraulic cutter

  • Machine Speed: 12-15 m/min

  • Profile Thickness: 0.8 mm to 1.5 mm galvanized steel

• Profiles Used:

  • Steel decking sheets for concrete reinforcement

• Industries:

  • Construction, high-rise buildings, and commercial projects

• Main Cities/Areas of Use:

  • Taipei, Kaohsiung, and Taoyuan

Typical Applications of These Machines

• Roofing Panels: Widely used in commercial and residential buildings.

• Guardrails: Installed along highways to enhance safety.

• Structural Framing: Used in industrial warehouses and metal building systems.

• Steel Decking: Provides reinforced support in high-rise construction.

Setup and Operation of Roll Forming Machines

1. Machine Setup:

   • Install the machine on a flat, vibration-free surface.

   • Connect the power supply as per the specified voltage.

   • Load the steel coil onto the decoiler.

   • Set the profile parameters in the PLC system.

2. Operation:

   • Feed the coil into the machine.

   • Adjust the roller settings for the desired profile.

   • Monitor the operation through the HMI interface.

   • Inspect the finished product for quality compliance.

Maintenance of Roll Forming Machines

Regular Maintenance Practices:

• Lubrication: Ensure the roller bearings and cutting systems are properly lubricated.

• Inspection: Regularly check for wear and tear on rollers and replace damaged parts.

• Cleaning: Keep the machine free from dust and debris to maintain optimal performance.

• Hydraulic System Check: Inspect hydraulic oil levels and ensure no leaks.

Troubleshooting Common Issues

1. Profile Inconsistency:

   • Cause: Misalignment of rollers or improper coil feeding.

   • Solution: Re-align the rollers and adjust feeding guides.

2. Machine Vibration:

   • Cause: Uneven floor surface or improper installation.

   • Solution: Ensure a level surface and recheck machine anchoring.

3. Hydraulic System Failure:

   • Cause: Low hydraulic oil or air in the system.

   • Solution: Top up oil and bleed air from the system.

Limitations of Roll Forming Machines

• Profile Flexibility: Limited ability to produce complex profiles in a single pass.

• Material Restrictions: Some machines may struggle with extremely hard or thick materials.

• Speed Constraints: High-speed production may impact profile precision.

Benefits of Roll Forming Machines

• High Efficiency: Continuous production with minimal downtime.

• Precision and Consistency: Uniform profile dimensions and superior finish.

• Cost-Effective Production: Reduces labor and material costs.

• Versatility: Can produce a wide range of profiles for different industries.

Installation and Commissioning

• Pre-Installation: Ensure the foundation and power supply are ready.

• Installation: Assemble the frame, rollers, cutting system, and PLC controls.

• Testing: Conduct trial runs and inspect profile accuracy.

• Commissioning: Fine-tune the machine for optimal operation and ensure quality compliance.

Design Standards for Roll Forming Machines

• ISO Standards: Ensuring compliance with ISO 9001 for quality management.

• CE Certification: Meeting European safety and performance standards.

• Electrical Standards: Following IEC guidelines for electrical safety.

• Material Standards: Adhering to ASTM and JIS standards for steel coils and profiles.

Price Range for Roll Forming Machines Internationally

• Roofing Roll Forming Machines: $25,000 - $75,000 depending on specifications.

• Highway Guardrail Roll Forming Machines: $40,000 - $120,000 based on customization.

• C/Z Purlin Roll Forming Machines: $30,000 - $100,000 depending on automation level.

• Deck Roll Forming Machines: $35,000 - $90,000 depending on profile size and thickness.

Main Manufacturers of Roll Forming Machines in Taiwan

• Formtek Machinery Ltd.

• Yunsing Industrial Co., Ltd.

• Jouanel Industrial Co.

• KingJime Machine Ltd.

• Metform International Ltd.

How Machine Matcher Can Help You Buy the Best Roll Forming Machine

Machine Matcher specializes in matching buyers with the most suitable roll forming machines based on their specific profile requirements. Our expertise ensures that you get a machine that meets your production needs while adhering to international quality standards.

Why Choose Machine Matcher?

1. Expert Inspection and Quality Control: We perform detailed inspections to verify machine specifications, ensuring they meet international standards.

2. Customized Recommendations: Our team analyzes your profile requirements and suggests machines that fit your business model.

3. Seamless Buying Process: We handle the entire purchase process, from selecting the best machine to coordinating shipping and installation.

4. Global Network of Suppliers: Our extensive supplier network allows us to provide a range of new and used machines.

5. After-Sales Support: We offer comprehensive after-sales service, including maintenance and troubleshooting.

Contact Machine Matcher

Speak to one of our roll forming machine experts today:

• UK: +44 20 335 56554

• USA: +1 407 559 7948

• Europe: +32 460 24 13 95

• WhatsApp: +44 20 335 56554

• Email: [email protected]